Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Threaded insert jig – HOW TO MAKEHow to get the dam thing straight in!Ok, not a big problem, but a problem! Here are the challange. Idea! A jig so I can control the angel is 90 degree.Solution a pice of scrap wood, some thread in a ‘nice’ size, and ofcourse the same thread as the inserts inside.Draw up a hole that fits, the hight of the threathet insert and some extra for a nut. Some cutting at the tablesaw. Some more cutting, this could be done with a chiselR...
I recently finished working on a cutting algorithm app for the iPad and iPhone called Smart Cutter, and wanted to share the app with every one hoping get some feedback from carpenters and wood workers. Smart Cutter finds the maximum number of small pieces cut from a larger sheet of paper with minimum scrap. It employs a state of the art algorithm to generate the maximum number of small pieces cut from a larger sheet of paper, wood, cloth or any other material, with minimum waste. Whether y...
Make a Dewalt 733 planer dust hood for less then 5 bucks This is my first blog so I hope I get it right. I bought a used 733 a few months ago that did not come with a dust collection hood. After getting it home I had to try it out, ran a pine board through it and blew chips and dust 5 foot . Well being frugal as I am, no make that cheap I decided to try and make something to get me by until I could find a factory hood. This is what I came up with, I have been using it for a few month...
Forgive me, I don’t hang out here all that often. I finally had the opportunity to visit a master woodworker who still uses traditional methods and tools. So I thought I share a few snapshots with y’all. In fact traditional Chinese woodworking has been quite illusive. A few times a almost had the opportunity to visit a traditional shop it turned out that the woodworker retired and gave all his tools away. Finally, three weeks ago and with the help of good friends we were able t...
Found out the trex clamps I talked about in my last version (http://lumberjocks.com/TZH/blog/24588) weren’t strong enough to withstand the pressure exerted by the bolt going through, plus didn’t hold the sled rigidly enough (too much diagonal movement). So, back to the drawing board. Figured a clamp should function like a clamp no matter what the design is, so I used 2×4’s for the stationary clamp (first photo) and 2×2’s (oak – second photo) for the mov...
The common wisdom to flatten raw stock, is to first plane a face flat on a jointer. To get to opposite face paralleled and flat, you run that newly flattened side face down in a planer to your desired thickness. Sounds familiar, I’m sure. Hard to do that with 8” stock when you have a 6” jointer though. The common wisdom also states that if you just try to run that raw stock through a planer, flipping it each time until you get it flat on both sides, you’ll end up wi...
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