Well, I was asked to put together a blog on how I made my segmentd ring. Since I had to make a new one for myself, (first one too small) I thought I would go ahead and do a step by step picture tutorial. My first time ever doing something like this , so hope it comes out OK. Here goes; Wood Selection The first step in making the ring is deciding what woods to use. As we all know, the selection is quite large. One of the most important things is color, but the most important is hardne...
Part 3updated 1/15/12 Regarding size:Size and proportions are important…to a point. We will be building a box that will start out at 11 1/8 W x 7 D x 4 1/2 H. (After shaping it will finish out at about 10 3/4’’ x 6 3/4’’ x 3 1/8 h depending on how much shaping is done.) I like the proportions of this box, they just look good to my eye. They are loosely based on the Golden Ratio which is a ratio of 1.618. There is much more to it than that, but simply put, here is how it works in rela...
I would like to start out by saying the projects listed on this site really show some of the best talent and creativeminds ever amassed on one website. Makes me jealous. Any way I have been asked to show how I make a Texas Star, so I decided to share this with everyone. There are a few things you need to make before starting. First thing is to make a pattern making fence for your table saw. It is real simple. I usually make mine 4-6 inches wide out of 3/4”plywood. Rip a scrap piece o...
Here is how I made my Intersected cutting board posted here. There seems to be a lot of interest in this board so here is a blog on how I made it. First of all here’s what I planned on making. It’s the top one. After I got both the circles intersected I liked how it looked with the rounded corners so I just added in the “wedge shapes”at the top and bottom and called it done. I think that it makes it very distinctive also. As one person guessed I ...
A Quick, Accurate Way To 45 Your Corners If you build boxes at all, eventually you tire of cranking your blade from 90 degrees to 45 degrees and back…I did. So I built this simple jig, and now I can cut all 8 ends of a box accurately in about 5 minutes, AND STILL LEAVE MY TABLE SAW SET AT 90 DEGREES. Assumption: I am assuming that you have already laid out the board for your sides and have cut all four sides of your box to length. Short side, long side, short side, long side...
Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
Threaded insert jig – HOW TO MAKEHow to get the dam thing straight in!Ok, not a big problem, but a problem! Here are the challange. Idea! A jig so I can control the angel is 90 degree.Solution a pice of scrap wood, some thread in a ‘nice’ size, and ofcourse the same thread as the inserts inside.Draw up a hole that fits, the hight of the threathet insert and some extra for a nut. Some cutting at the tablesaw. Some more cutting, this could be done with a chiselR...
This project is not technically finished so I will not post as a project..This part of the blog will deal with the cutting of arcs.I basically used one of the patron jigs I developed to cut the end curves for a Baguette Board…this pivots on the circle cutting jig. Cut two lengths of contrasting or complimentary timbers… I of course chose Purple Heart and Silver Ash…Silver Ash and Tasmanian Blackwood would have also been suitable… But if all you have is Walnut and Curl...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
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