Late last year, before I put the saw away for the winter, a piece of the casting on the tablesaw broke. It was causing some vibration and the blade to move side to side a bit when adjusting height. Not good in conjunction with zero clearance inserts. Anyway, it is getting warm again and time to get the saw ready for what I hope will be a productive summer. The “key” as I am calling it had to be fixed. There are 2 parts that mount on a shaft and are keyed together you can see ...
So, you have two half ovals that you have to glue to each other. At a 90 Degree angle. The Joint consists of two dadoes – each has to have pressure applied in opposite directions for proper adhesion. It’s also a curved surface, so clamping won’t be easy…............... How in the world can this be done? I really didn’t know until I started messing around with a bunch of clamps and a ton of trial and error – mostly error. ;-) Aft...
Well I have been able to steal some time in the shop and at least get a little done on my project. I thought I would show two of the jigs I have been using for the layout. Both of these jigs Chad Stanton had shown me how to make. The first one Is for the saw layout on the compound bevels. The second jig is produced by the first. You make a mockup of the pin board and then layout your dovetail angle on the inside. This jig is the key and gives you your setup on your bevel guage. Here is ...
If you ever want to get a group of women to take notice then roll their eyes and leave. As they are talking about cooking interrupt and say “Well, according to Rachael Ray….”. Or don’t try it. They usually don’t like it. So, what does this have to do with a trestle table? Rachael does her “eat on $40 dollars a day” program. Or at least she used to. My niece is moving into a new apartment and mentioned that she would like a new kitchen table. She...
Laid out the pieces to get panels that will be the top and two sides of the cabinet / carcase, paying some attention to grain pattern as well as grain direction, to get pieces that would be visually appealing and that would (hopefully) smooth well at final finish. Here’s the walnut all laid out: I’m gluing up a total of four total panels – two walnut and two pine. Not rocket science – apply glue to both edges: Brush out, then squeeze. Walnuts were first, and one of those needed ...
With plan and materials in hand it’s time to build panels that will become the Roubo Cabinet (with pictures!) Not for the faint at heart, this entry contains extensive hand plane use that many would consider exhausting and (essentially) pointless in the modern workshop. I, of course, see things differently. Up to this point, I’d not had a project that required solid wood panels that had to be joined / assembled to this extent. So ‘gluing up panels’ had meant rail and style stuff, not what ...
I’ve been playing in SketchUp, trying to design the ultimate-workbench-from-a-kitchen-coutertop.This is more or less an arbitrary challenge, because I could probably glue a second countertop over the first one (after buying more than two clamps) and make a decent Roubo bench for a third of the price of the Festool drill… hmm. This is one of the first designs, strongly inspired by Kenneth Woodruff's knock down bench. For reference, all stock is 38mm (1.5in) thick. The rectangle...
Twenty-five months ago I built my Roubo workbench based on plans in C. Schwarz’ first Workbenches book. I read the cautions to keep the underside of the benchtop clear of anything that would impede clamping, protruding holdfasts, etc. and finished the base with a simple shelf. I did add a small, single drawer to the underside about six months later, based on examples in Roubo illustrations, but nothing else. About a year ago I was fortunate to come across a traditional cabinetmaker’s workb...
It’s time to glue up the panels that are needed. I’m making a frame and panel as the back of the clock that will consist of 2 panels stacked on top of each other, held in place by the 3 horizontal rails and 2 vertical stiles. So I’ll need 2 panels for the back. Here’s one of those. Note the carpenter’s triangle that I use to keep the parts aligned. I have already glued the bottom two pieces together but we’ll walk through the rest of making this one. ...
I have a fascination with dovetails as some of you might can tell. And have been in heavy research on how to layout and cut double beveled dovetails. I have had a lot of help from here and a few other sites. But I am a visual person. The big chopperoo had a neat stool- tool till on his site that was built on a compound miter. I wanted to do something like his box and put double beveled dovetails on it. He had pulled his video on the box for some time before Christmas and I emailed him to ask ...
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