Apologies for mangling French irretrievably there just to force out a pun…. The doors presented a few logistical challenges. Surprisingly, the internal rebate angles were the least of these. The largest challenge was in the form of how best to clamp the main outer frame whilst gluing. The frame comprises morticed hinge and lock stiles with two tenoned upper/lower rails. (the mortice and tenon sizes increased in height which the drawing does not indicate) Prior to any shapin...
Hello all,Just added a new video to my YouTube channel. In this two part video series we build a Mid Century Modern Hall Table with Hairpin Legs. The build is coming along great. Take some time and check it out. when you check out the video don’t forget to subscribe to my channel. Here is a link to my channel & video. Thanks in advance for your support. Here is a link to my channel & video. https://www.youtube.com/watch?v=FLScGspjapE
I put in an eleven hour day yesterday on this thing, the work was really kind of fun compared to the tedious work of digging out mortises of the day before. I’ve never tried the draw bore method of locking a mortise and tenon together. I didn’t even use clamps. Well this morning I just had to get the tops to fit on the tenons, so after trimming back a couple of mortise surfaces they both fit down snugly, a very sweet fit. As a bonus, the sides of the tops ended up flush wit...
I was out in the shop/garage at 8am today and didn’t finish until 7pm. I don’t recall taking a lunch break, or any break for that matter, the day just flew by. But I did get a while lot done. Yesterday was all fitting the mortises and tenons. That took all of yesterday and I left it dry fitted together. This morning I had five things to do before I could drill holes for the draw bore joints. I ran the legs across the table saw to chamfer the bottom edges, check the leg v...
Well, got the top almost flat on the “face side” the other day Used a scrub jack plane to get things down to almost flat, other than all them scalloped areas. Got out a little bit bigger, and wider jack plane. This time, it is used like a try plane, going at the diagonals to the grain, until all them scallops are gone. Top still wanted to bow up a bit, so I clamped that end down flat, and left it sit a while…. Well this evening, flipped the top over to work on t...
Whew, my workweek is finally over and now I can have some fun. I’ve been thinking all week about today, particularly what I still need to get to push this project along. I needed a jig to cut the mortises, and I was looking at pattern bits and I came away with an education. Top bearing straight cut pattern bits are expensive. I didn’t want to spend that much so I went to woodcraft last week when I bought my last pieces of wood for the leg and rail, and picked up a guide bushing fr...
and maybe another table to build?Piled up the “supplies” on the bench. Found a couple other boards as well A couple short 2×4s (legs?) and some assorted 1xs. Those long things in back? Are a couple 3/4” x 6” x 120-1/2” planks of pine. Took the cleaned up 2×4 x36” out of the vise, cleared the benchtop of the rest. Placed the Gray 2×4 x 48” in the vise to joint both edges. Will do the rest of it after it is cut down to le...
Had a surprise today, more funds available in the budget than I thought so I went to the lumber yard and got the wood that I needed. Got it all milled up and the front rail is now in the clamps. Due to my clamp shortage, I’ll have to glue up the last leg after I get home from work tomorrow night. But that’s good because it’ll set me up perfect for next weekend’s activities. I picked up a 2 – 5/8” forstner bit for the plastic bearing ring, a 4” fors...
Since the arm shape is complete and the side assemblies are laid out, I decided to start work on the tenons on the top of each leg that will protrude slightly from the top of the armrests. This was not in the plans that I had purchased, but really like that look and why not add more complexity to an already drawn out project! If I am going to take this much time to build the chair, might as well make it detailed. I completed one on a leg that will be in the back to practice my technique. I...
Today was a light day for me as I’m running out of things I can do until I get more wood, so today I cut out the side profile of the chop. I had this piece of thin ply laying around so I ripped it down to size and put my alignment marks on it, then drew the shoulder using a french curve template. Using the centerline I was able to do both sides. I clamped it on edge and sanded the template profile smooth then traced both sides on the chop. I cut a bunch ...
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