Part 3updated 1/15/12 Regarding size:Size and proportions are important…to a point. We will be building a box that will start out at 11 1/8 W x 7 D x 4 1/2 H. (After shaping it will finish out at about 10 3/4’’ x 6 3/4’’ x 3 1/8 h depending on how much shaping is done.) I like the proportions of this box, they just look good to my eye. They are loosely based on the Golden Ratio which is a ratio of 1.618. There is much more to it than that, but simply put, here is how it works in rela...
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When my step daughter wanted to upgrade the fireplace mantle in her family room, we worked from a picture in a magazine she had, to come up with a design that was similar but would work in her room. We also added some crown molding and then repainted the room. Since all work was to be painted, we were able to fill screw holes and the saw kerfs we used to curve the crown molding. For filler we used Bondo, which while designed for the automotive industry, it is a great product for woodworker...
This board is not part of the 150.. I showed one of the 150 to a friend and she wanted one but a little larger,This is the way it was made.Cut some bits of board. NGR SA TBDress all sides.This is to see the way it will look with the stripe. Cut all pieces to 250 mm.Join the NGR and edge with TB on one and SA for the other.Glue a sacrificial board to the SA prior to cutting the arcs.This is the arc cutting jig.. a slight variation on the patron jigSet the stop with a nail… high tech I kn...
Well this was my first try at assembling a Corian top for the base cabinets. I didn’t take any pictures of the actual gluing because I wasn’t sure of the amount of time I’d have as i was doing that process. Now that I have a better feel for the amount of time it takes, I’ll take some assembly pictures for the rest of the counter top. I started with the corner cabinet that is 24” X 24” and is where we currently have a microwave and toaster. New cabi...
Why don’t the high end brass hinges for boxes, small cabinets, etc. come with screws? The hinges are great but this makes you go out and find the correct sized brass screw. And the screws are too damn soft and break off. I’m not trying to be a brute with them. I drill an appropriate sized pilot hole on a test piece of wood first to make sure the screw will glide in and out without breaking. I usually tap the hole with a steel screw to be on the safe side. And then I screw ...
Now I see why they have machines to do this… I think I went into this overconfident in my abilities. How hard could it be to cut out a simple notch in a board??? Fairly hard when your attitude exceeds your ability. First, I bought a ‘fancier’ saw than the basic dovetail saw and it just made things worse. Then – when that didn’t work I broke out the coping saw for some nice wavy cuts, I got out the chisel and tore it up real good, and finally… the D...
Threaded insert jig – HOW TO MAKEHow to get the dam thing straight in!Ok, not a big problem, but a problem! Here are the challange. Idea! A jig so I can control the angel is 90 degree.Solution a pice of scrap wood, some thread in a ‘nice’ size, and ofcourse the same thread as the inserts inside.Draw up a hole that fits, the hight of the threathet insert and some extra for a nut. Some cutting at the tablesaw. Some more cutting, this could be done with a chiselR...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
I’m surprised at how much progress I’ve made since the last blog, especially since this part was pretty hand tool intensive. The following is the process I went through the make the lower shelf. I had a bunch of rough sawn Red Oak that was perfect to use up on the shelf. I’m done making furniture out of Red Oak so I really wanted to burn through it all with this bench build. So I got a nice workout two days ago with the wooden Fore, Scrub, and Stanley #5. I got these boards fl...
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