After Martin announced the Summer Contest and the Themes Garden Project and Wood Joinery I started thinking about what I wanted to build. The contest rules state “Wood Joinery – Let’s get technical – but without glues, metal nails, screws or other mechanical fasteners! Yes, this is the “WOOD JOINERY” challenge for all you LumberJocks out there. Let’s see what you are made of – or rather what your woodworking project is made of. If you can build it wit...
Yesterday I was able to cut the tails on the carcass side parts. I used the bandsaw to cut the tails because the blade cuts straight and is narrow, although I did get some rough cut surface this time because I have a kink in the blade. I’m thinking in the future to use the Table saw with the blade tilted at ~10 degrees and the part passed vertically much like cutting box joints, but that will have to wait for future projects as for the time being -these tails are cut already. Once th...
So I had some extra time on my hands… and I wondered, just how small can you go with this rising dovetail mystery mallet? So I pulled out a piece of 3/4” oak that was sitting around, cut it in half, and started laying out the cuts for a very thin “mallet.” I used a blue pen, which is part of the dark line you see along the joints. (They actually are very tight—tighter than I expected.) I didn’t take a lot of time to in laying it out, and my entire tim...
One thing nice about not being allowed to use glue, No glue clean up and you can pre-finish all of the parts before assembly. On my finishing blog I wrote about using Pumice and Rottenstone as a wood filler, I thought I’d try something different on this cabinet. I used my private blend Danish Oil (1/3 Boiled Linseed Oil BLO, 1/3 varnish, and 1/3 Mineral Spirits). I squirted it on the boards and used a 120 grit Random Orbital Sander (ROS) to sand the oil and sanding dust. In doing that I wa...
Gwurst Started IT! Gwurst started a forum about a tv cabinet that he is designing and building. Here is a fine example for all the newbies to see open source woodworking knowledge in action. His ideas of construction have changed dramatically. You can check it out here. What I really want to feature here is joinery. One intimidating factor of construction is the joinery. The thought of tackling all that traditional old world joinery can be a bit overwhelming. It’s Pocke...
HOW TO MAKE A MORTISE AND TENON JOINT WITH TRADITIONAL HAND TOOLS This video and article will simplify the process of cutting mortise and tenon joints with only a few traditional hand tools. With a little practice, you should be able to make a mortise and tenon joint in under 10 minutes! The video is a quick tutorial, but the below photos and article will clarify how to make a mortise & tenon joint in great detail: ANATOMY OF A MORTISE AND TENON JOINT: WHAT ARE MORTISE...
In my above video I show how to cut a simple dado joint with basic woodworking hand tools. What is a dado joint used for? A dado joint is used for securing shelves inside cabinets or book shelves. (View the original blog post here). TOOLS THAT YOU’LL NEEDEven though I have a nice tool buying guide (here), I’m still often asked for links to the tools that I use in my videos, so here is a list of tools that I used in this video: WORKBENCH:-Sjoberg Elite 2500 Beech Workbench (with o...
This week I go in and explore the Kreg Jig Jr. I think this ended up being kind of an instructional video as well. I hope you all enjoy it. Also please let me know what you guys think about these. This is the 5th video review I’ve done. How do you lumberjockers like these? Anything need to be changed?
By clicking here, you should get to a Google Doc of about 41 pages of the Joinery section. Let me know if you have any problems accessing it.
One day this workbench may be done. It is made from construction lumber. 4×4s, 2×6s and 2×4s. Other than being a functional piece for my “shop”. I wanted this to be a learning process for joinery I have not attempted. The size is about 4’x2’x35”. The small size has been depicted by my small space, the front portion of a 1 car garage. My one goal was to complete the structure of this workbench using no hardware, i.e., nails, screws, bo...
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