After admiring the double and double-double dovetail joints that are capable with the Incra and other jigs, I started thinking, “Why not try this by hand?” So this box is my first experiment with handcut double dovetails. It took me some time to figure out the joinery process, but once I realized a few things about this type of joint, it seemed do-able. It was quite challenging but also a ton of fun. It also does take some degree of patience and precision…which I’m still working on. In...
I blogged a couple of weeks ago about what I should charge for a small box I was asked to make. I thought that those of you who haven’t delved into the wonderful world of box making might like to journey along with me as I make this commissioned box. I was given the outside dimension for the box, as the owner intends to place it in a chest of drawers, so it must fit the size constraints of the drawer. The box will be 95mm high x 360mm wide x 240mm deep (approximately 3.75” x 14...
Just found this great resource for traditional Japanese joinery. Lots of good pictures and some nice projects he’s done there too. Found it via this page after a google for tome tsugi. Enjoy! Here is a VRML viewer for the animations
Well, things have been busy at home and at work. I finally got back in the shop today to work on a cherry display shelf for some close friends in Central Oregon. I am using my Kreg Pocket Screw Jig for the joinery. I thought it would be fun to share my day with a small video. Hope you can bear with me as I show you this remarkable jig. I also have a Kreg Foreman, a semi-automatic production machine, but thought the small portable jig would be best for this project. I use this jig a lot i...
In a recent Blog by Obi, he discussed using a router to cut mortises, and this started up a discussion, in which Don cautioned against getting a Hollow Chisel Mortiser. I think there are good thoughts on both sides of this debate, and I don’t mean to do anything other than offer some more experience about purchasing and using a Mortiser, and other methods of cutting mortises. As in anything, the more money you spend, the better tool you get. If I were buying just what I wanted, not what ...
I came across this eBay listing today. Its a book Traditional Japanese Carpentry Ornate Miter Dovetails. I wish it weren’t $100 because it looks amazing. I would love to own it (hint hint, Santa). Anyway, here is a sample from the eBay posting I thought you might like to see it: It just goes to show what a big world it is out there. There are so many different cultures, philosophies, methods, etc. out there that westerners don’t usually come in contac...
After Martin announced the Summer Contest and the Themes Garden Project and Wood Joinery I started thinking about what I wanted to build. The contest rules state “Wood Joinery – Let’s get technical – but without glues, metal nails, screws or other mechanical fasteners! Yes, this is the “WOOD JOINERY” challenge for all you LumberJocks out there. Let’s see what you are made of – or rather what your woodworking project is made of. If you can build it wit...
The mortise and tenon is one of the strongest fundamental joints available to woodworkers, but there are a couple of ways we can make the joint even stronger and longer-lasting. One option is to simply reinforce with pegs. While this doesn’t really make the joint all that much stronger, it does help hold the parts together in the event of glue failure. I have repaired numerous chairs where the only thing preventing the piece from catastrophic joint failure was a small 1/4” dowe...
Dear “Saint” Roy, I hate you. Sincerely, Mallet Muttering in Pennsylvania ——— Actually, I don’t hate Roy. And I’m not that disappointed as to this first attempt. If you haven’t gotten the April 2012 issue of Popular Woodworkinghttp://www.popularwoodworking.com/apr12, you need to get it… now. They’ve got a great article by Roy Underhill on making the Mystery Mallet that you’ve been seeing around. ...
Yesterday I was able to cut the tails on the carcass side parts. I used the bandsaw to cut the tails because the blade cuts straight and is narrow, although I did get some rough cut surface this time because I have a kink in the blade. I’m thinking in the future to use the Table saw with the blade tilted at ~10 degrees and the part passed vertically much like cutting box joints, but that will have to wait for future projects as for the time being -these tails are cut already. Once th...
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