After admiring the double and double-double dovetail joints that are capable with the Incra and other jigs, I started thinking, “Why not try this by hand?” So this box is my first experiment with handcut double dovetails. It took me some time to figure out the joinery process, but once I realized a few things about this type of joint, it seemed do-able. It was quite challenging but also a ton of fun. It also does take some degree of patience and precision…which I’m still working on. In...
I blogged a couple of weeks ago about what I should charge for a small box I was asked to make. I thought that those of you who haven’t delved into the wonderful world of box making might like to journey along with me as I make this commissioned box. I was given the outside dimension for the box, as the owner intends to place it in a chest of drawers, so it must fit the size constraints of the drawer. The box will be 95mm high x 360mm wide x 240mm deep (approximately 3.75” x 14...
Joinery is the art of knowing what wood to remove and what to leave behind. Reductive & simple, yet seductive in its intricacies balancing negative space with strength. Take too much wood away and you leave no strength. Take too little and you’ve compromised the tenon. You are the joinery designer/ engineer. There are several important details to know about wood and its properties. Double a board’s measure in height and it is twice as strong as doubling a board in its width. Hmm. Wood ...
Just found this great resource for traditional Japanese joinery. Lots of good pictures and some nice projects he’s done there too. Found it via this page after a google for tome tsugi. Enjoy! Here is a VRML viewer for the animations
This 26 minute woodworking video illustrates a complete project from start to finish. You will see the principles of loose tenon (or floating tenon) joinery applied to make a sturdy tool stand. Shown in the video: Stock preparation using the planer and jointer. Making legs, aprons, and cross members for the project. Mortising on the router table. Having a repeatable setup for mortising by using a modified tenon jig. Efficient mortising technique – this project has 32 mortises. The...
Dear “Saint” Roy, I hate you. Sincerely, Mallet Muttering in Pennsylvania ——— Actually, I don’t hate Roy. And I’m not that disappointed as to this first attempt. If you haven’t gotten the April 2012 issue of Popular Woodworkinghttp://www.popularwoodworking.com/apr12, you need to get it… now. They’ve got a great article by Roy Underhill on making the Mystery Mallet that you’ve been seeing around. ...
The mortise and tenon is one of the strongest fundamental joints available to woodworkers, but there are a couple of ways we can make the joint even stronger and longer-lasting. One option is to simply reinforce with pegs. While this doesn’t really make the joint all that much stronger, it does help hold the parts together in the event of glue failure. I have repaired numerous chairs where the only thing preventing the piece from catastrophic joint failure was a small 1/4” dowe...
Watch how to use a spline miter jig on the table saw. Two simple and easy to make table saw spline miter jigs are demonstrated in this woodworking video presentation. Watch how the woodworker cuts accurate spline slots into the miter joints of picture frames. The two splined miter jigs are of differing sizes because the picture frames very in size. Notice how easy it is to cut the slots for the splines. Simply secure the picture frames to the jigs by using spring clamps. Adjust the heig...
One thing nice about not being allowed to use glue, No glue clean up and you can pre-finish all of the parts before assembly. On my finishing blog I wrote about using Pumice and Rottenstone as a wood filler, I thought I’d try something different on this cabinet. I used my private blend Danish Oil (1/3 Boiled Linseed Oil BLO, 1/3 varnish, and 1/3 Mineral Spirits). I squirted it on the boards and used a 120 grit Random Orbital Sander (ROS) to sand the oil and sanding dust. In doing that I wa...
Here I’m going to outline the method I am taking to build myself a Morris Chair. I’ve been wanting to have one of these because I really like the look and the comfort, but also because I want to learn some new techniques, especially upholstery. I know there are a number of other blogs on building a Morris Chair, but they are all different, and everyone has their own unique ways of building. So here’s mine! I am not using a plan, per se. I have been looking at lots of pic...
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