I needed to make a sign for local church. I first started out just constructing using butt joinery, but it was way too weak. I changed to using a half lap joint so I took the chance to film what exactly a half lap joint was and how to make one. Enjoy.
Past experience has made me very wary of dowel joinery. I don’t need a Dowelmax…I don’t want a Dowelmax…I can’t afford a Dowelmax…but yet I find myself on the verge of buying one. I believe I am suffering from Dowelmaxitis. This is a psychiatric illness brought on by reading too many fantastic Dowelmax reviews, written it seems by fellow sufferers who have succumbed to the illness and finally bought a Dowelmax.Can anyone offer an antidote. Surely there m...
Hi friends here we are again back in the shop and making and marking up the next to do’s for this saw till project I have been working on. This project is just what is needed for my fast growing collection of handsaws as you will see…..lol. This is a piece that has brought some more expansion in the learning of joinery, and getting a chance to exercise some new lessons learned. Pic 1-2: I needed to make a pair 1×2 mortice’s on each side for my rail to joint into t...
Top joins the sides with half-blinds, so let’s clamp up and get started. Mark and cut the tails. No dovetail jigs… It’s for strength, doesn’t have to be perfect as a shop joint. Chop the waste. Gauge setting for the ‘inset’ of the pinboard, then balance the tail board to tranfer tail lines: I did place a straightedge alongside the setup to ensure the layoit ot the two pieces stayed ‘square.’ Sawing pins...
The mortise and tenon is one of the strongest fundamental joints available to woodworkers, but there are a couple of ways we can make the joint even stronger and longer-lasting. One option is to simply reinforce with pegs. While this doesn’t really make the joint all that much stronger, it does help hold the parts together in the event of glue failure. I have repaired numerous chairs where the only thing preventing the piece from catastrophic joint failure was a small 1/4” dowe...
So I had some extra time on my hands… and I wondered, just how small can you go with this rising dovetail mystery mallet? So I pulled out a piece of 3/4” oak that was sitting around, cut it in half, and started laying out the cuts for a very thin “mallet.” I used a blue pen, which is part of the dark line you see along the joints. (They actually are very tight—tighter than I expected.) I didn’t take a lot of time to in laying it out, and my entire tim...
Dear Saint Roy, I like you a lot more this week. Lots. Sincerely, Mallet Boy in PA ———————If you haven’t gotten a copy of the April 2012 issue of Popular Woodworking, do it today. That’s where this insanity all got started. But I’m telling you, I never could have launched into this if it weren’t for that article. They do a great job. Check them out. The second attempt with the hardwood turned out to be much ...
Dear “Saint” Roy, I hate you. Sincerely, Mallet Muttering in Pennsylvania ——— Actually, I don’t hate Roy. And I’m not that disappointed as to this first attempt. If you haven’t gotten the April 2012 issue of Popular Woodworkinghttp://www.popularwoodworking.com/apr12, you need to get it… now. They’ve got a great article by Roy Underhill on making the Mystery Mallet that you’ve been seeing around. ...
Well after going almost 2 months without doing a video and almost 2 weeks not being in the shop, I figured I would get some work done and while in the process shoot a short video. Well sadly my shop light burnt out and I have no bulbs for it, but I did get the video filmed before the light went out. Enjoy it and as always, all comments (good, bad, or terrible), tips, and tricks are welcome. Thanks!
One day this workbench may be done. It is made from construction lumber. 4×4s, 2×6s and 2×4s. Other than being a functional piece for my “shop”. I wanted this to be a learning process for joinery I have not attempted. The size is about 4’x2’x35”. The small size has been depicted by my small space, the front portion of a 1 car garage. My one goal was to complete the structure of this workbench using no hardware, i.e., nails, screws, bo...
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