Well here is my latest sled design. This sled is a combination of many sleds that i have seen in the past. One sled that really influenced it, is the super sled by john nixon at eagle lake woodworking. I like the t track on the sled part (the sheet part) but i am going to use real t track. I also liked the t track on top of the fence, which i incorporated, but it stops there. This sled should be able to do just about everything. You can cut 45’s ( blade tilting at 45 deg ) and every o...
Ok, I promised myself and my wife that I would quit typing so much and work in the shop more. So, I’ve been fairly quiet, only admiring all of the growth of LJ, and the projects and blogs a few times a day quietly. This growing bunch of folks has been truly inspirational for me. But, when I type too much, I don’t make things, bills come in the mailbox, upset spouse, thus the silence. After all, what I have to say isn’t all that important anyway. Something else my wife t...
Birth of a Powder Horn 101: A Lumberjock’s “Short Version” to Crafting A Powder Horn By Mark A. DeCou (All photos, text, and design is protected by copyright November 12, 2007) www.decoustudio.com =============================== UPDATE 9-25-2012:This past summer I had four students at the John C. Campbell Folk School class on Powder Horn Building and Scrimshaw Artwork. We had a good time together and accomplished some great work. Click the Widget Picture to go ...
A Scrimshaw Art Journey: A Lumberjock’s “Short Version” of the Techniques for Decorating a Powder Horn by: Mark A. DeCouwww.decoustudio.com (This writing, photos, and artwork are protected by copyright by M.A. DeCou 2007-2010, all rights reserved, please ask permission before using any part or component.) =============================== UPDATE 9-25-2012:This past summer I had four students at the John C. Campbell Folk School class on Powder Horn Building and Scr...
I have just about finished the bench. As it is right now, everything is functioning and I have moved it over to the actual work area. Tasks completed include:1) Mounted clips on the stretcher for the face clamps;2) Drilled holes in the bars of the face clamps so they can be adjusted with speed pins;3) Milled and mounted the drop-in clamping blocks for the tail vice clamps (used in the well);4) Cut and mounted the planing wedge to the front rail. Here are the pics.I don’t have a pic of...
I have an update on the bench. The top is completed and I’m nearing the home stretch. I’m already starting to come up with ideas for special uses/jigs for the inserts in the well… I measured and drilled the holes for the end supports of the well and then threaded my pipe stock and checked for level. I also cut the blocks that are moved when you need to adjust the lateral clamps and positioned them above each leg and the center support. I laid in the MDF panels to make sur...
Last week I finished drilling many holes for the sides of the well. These included the holes for the clamping bars as well as the pilot holes and countersinks for the confirmat screws. This took a bit of time because of all the measuring and trial and error positioning to ensure I didn’t make any major mistakes since the FWW plans were subject to interpretation and my sketchup plans (last entry) were a little inaccurate regarding the size of the clamping bars. It paid off though. For ...
I had a request for the dimensions I used. These are a bit ugly because I just pulled the dimensions as I needed them and was indiscriminate of the plane I was on in the rendering and there are duplicates thoughout. My apologies but it was just for my own benefit when I added them. However, I wanted to get them posted as I’m already a day a late with the post. Bob Babcock, if you view this thread, can you suggest a place to house the actual sketchup file? I don’t know if I want...
Hullo, folks. I’ve been sneaking in a little more time on the bench and have an update. In the last entry I mentioned a snaffu with my chamfers. I got those all done in short order on the router table. I even took a chance on the leg I had already assembled. The fit with the lag bolt was of course a little looser when I reassembled the leg but nothing to get uptight about. This was pleasing.I put the legs together and then drilled my holes for the lag bolts in the ends of the stretcher....
This is my interpretation of this cleverly designed bench by Fine Woodworking’s shop manager, John White. There have been a few mentions of this bench on the site and I have been eagerly anticipating having the time to build my version of the bench. I’ve had the lumber for about a month but had to sacrifice time in the shop to get our condo ready for sale this summer. Those preparations are all behind KT and I now and I can finally work in the shop when I want to. We’ve h...
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