I blogged a couple of weeks ago about what I should charge for a small box I was asked to make. I thought that those of you who haven’t delved into the wonderful world of box making might like to journey along with me as I make this commissioned box. I was given the outside dimension for the box, as the owner intends to place it in a chest of drawers, so it must fit the size constraints of the drawer. The box will be 95mm high x 360mm wide x 240mm deep (approximately 3.75” x 14...
Grab some popcorn… I made a movie!(Make sure the volume is up… it might be a little quiet) Story:I have been working really hard to tune up my bandsaw lately. I really wanted one of these:...for tensioning and detensioning the blade. But I am at the end of my budget and can’t spend another $150. I had seen pictures of a homemade version in a magazine and decided to make my own. I posted this to try to get ideas. Anyway, this is what I came up with and it works gre...
As part of my workbench project I needed to mill up a somewhat large piece of lumber for the main chop on my face vise. It was larger than my 6” Jointer could handle. I needed to find an easy way to mill the 2 large faces. I have been wanting to make a Planer Sled for awhile now, so that’s what I did. I based mine on one Keith Rust did for Fine Woodworking “Flatten Boards without a Jointer”. This article is available at finewoodworking.com, but it is only available if you have a ...
Two hundred and 43 days ago MSKI posted a blog on Phenolic Plywood He had found some interesting stuff on the web that had 4 X 8 sheets of Phenolic Plywood for $51.00 a sheet. The stuff at Woodcraft is 65.00 for a 2 X 4’ size. I thought I’d check it out. I used the WhiteCap Industries web site. This past summer my wife was flying to see her mother and she was leaving from the Baltimore Airport. Whitecap Industries has a store about 15 miles from the airport. So I went prepar...
Well, yes, the Kerf Maker is a very clever jig. I have a different take on its manufacture. I see a reason to have several, NO, Wait… Why not make them DISPOSABLE? :) I had a need to use one today so why not make one. Here it is: I used a stick of about 1/2” square pine. Yeah, Pine(or is that Poplar?). And some double sided tape. Cut the stick in half. (I’m kinda protective of my tape. Can ya tell?) Then stick both halves together with the tape. &n...
Hello. This is a video showing the process I go through to make wooden screws. I briefly try to explain how it is set up and show the jig making the screw. I will soon have a video on making wooden nuts aswell. I will eventually make a video showing how to make the tap and screw making jig and explain how to create the size of screw you want. I’m sure there are many other ways to make nuts and screws but this is how I do it and it works fairly well, the main downside being that I can ge...
The other day, I posted another rolling pin. There have been several requests about how to make them. I thought I should update this tutorial with the new and improved trimming jig. Top of jig- hold down clamps, handle, and cutout. The cutout is the main new part to this jig. Previously I was using my tapering jig. The problem I encountered was that if the trimming process was not perfectly flush with the pin blank during the first trimming operation, then the blank would not clamp fla...
Stitching pony (quick and clean)the third arm… I have done quite a few leather sheaths, and always been fighting with it, and looked at these ponies full of envy, so when I decided to make sheaths for all my axes I thought it was the time to make myself one of these. This is how it works, you place the pony between the legs (don’t laugh), and the fasten the leather you want to sew in the jaw and lock it there – in this way you have a third hand, and trust me it makes s...
Rockler dovetail jig trials and tribulations #1: Trials and tribulations with dovetails and box joints.
I bought the Rockler dovetail jig after seeing this video: http://www.rockler.com/video/video.cfm?ID=3. In the video it looks fairly staight forward and, well…easy. The guy said after only an hour he was spitting out beautiful dovetailed drawers. Well, I haven’t found it to be so simple. My jig is an older version than that shown in the video. This is the jig with the through dovetail template on it: I also have the half blind template and have found it somewhat easie...
Well I did it again, I ordered from Grizzly and got what I should have expected. I’ve been wanting a tenoning jig, I read some reviews, Grizzly is rated a good value, generally as functional as any other brands. I looked at the pictures of the grizzly and others and decided the grizzly looked just as good and was substantially less money. I’ll be reviewing the tenoning jig in another thread but for now here’s a short intro to other stuff I found in the box. I ordered...
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