I saw a post on here at one point, and also in an old issue of shopnotes about a mortising jig for my plunge router that seemed quick and easy. Since I need to cut a bunch of mortises for the blanket chest I am making I figured I would make one. I made some slight changes to it by using acrylic instead of hardboard and I used fender washers under the wing nuts. The runners were made from scrap maple which was sanded smooth and coated with a few coats of wipe on poly. It seems to sit on ...
Sunday had been relaxing. Henry spent the day finishing his dado jig for his router. He was starting to get comfortable using the router and was able to create a straight edge, then from that, square up the jig. He could hardly believe it when he put the square on each corner and they were all at 90 degrees. What a rush. After he finished the jig and photographed it for posterity he relaxed a bit and bought a new case journal. He jotted down a few of his thoughts. Jan 2, 1955...
Shortly after completing my shop in 2003, I bought an Incra V27 Miter-gauge. This adjustable Miter-gauge fence I made for it has been one of my most used accessories. I use it mostly on the band saw, but also on the table saw and router table. When I made the fence, I had no thick lumber, so I glued together two pieces of 3/4” oak – then reduced its thickness to about 1-1/8”. The overall length is about 15” land the height is 2-1/4”. The two threaded stu...
A friend asked if I could help come up with a good way to create a ‘wooden quilt’ wall hanging about two feet square that his wife wanted for her sewing room. The picture above is one of four identical 3-1/2” square x 1/4” deep patterns that are located near the corners of the larger pattern. While different size members are involved in the larger pattern, the jig I came up with can be used to make the entire quilt pattern. The pattern is quite interesting in...
My old fence extension table was just a piece of 3/4” MDF with plastic laminate on top. 8+ years with a PC7518 hanging from it put a pretty good sag in it. I reinforced it with some 1×6 poplar, but that was a temporary fix. Since it’s my main router table, I need something extremely flat, so I can do precision work with it. The plan is to build a torsion box table. I’ll be using the existing steel angle at the Unifence and outfeed table to support the front and back. Th...
This is so stolen from Geoffrey Noden of the AdjustABench. He demo’ed this at the Wood Show and Karson blogged about it. I thought it was pretty cool, and since it is not on the market yet, I thought I would make my own. Not sure what I was doing, I made what looks like a paper cutter. The arm rides between two longer sides to keep it stable and square. It is about two feet long. The cutter bar is hinged with a bolt so that it is level when it is 3/4 of an inch above the base. This let...
MOVED TO PROJECTS
I had to do a glue up of a shoe rack for a friend today so I finally got around to making some right angled clamps. Design mostly inspired by Wood magazine. It is a tip most woodworkers are familiar with but is worth a frequent repeat. There are many ads out there for various types of right angled clamps. Most are made from plastic, some from aluminum and other metals. They are used to assist in keeping any box type project square while fastening. I didn’t feel like buying them so I ...
I’ve had several LJ’s request pics of the jig I made for the wavy Larry board. I’ve snapped a few pics and sent PM’s with bits and pieces of info individually. Mikethetermite asked for some info a few days ago and I decided to bit the bullet and take the time to do it as a blog. Here goes- On my band saw table I have a sacrificial board- 3/4” plywood squared and framed to the table. The back frame piece unscrews and swings up to put the board on and off the ta...
I just got back from the Baltimore (Timonium) Wood Show, and as I was walking down the last aisle after visiting with LJ member Chuck Bender. I noticed this gentleman sitting on a stool doing some strange things with wood. His name is Geoffrey Noden. Geoffrey in the man that has his name on the Noden AdjustABench It was in his booth that his wife was looking after the Adjust a bench and he was sitting at a stool in front of this tool. What this tool does is cut patterns in wood are then...
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