Rockler Woodworking and Hardware sent me over some Vertex Satin Nickel Solid extruded hardware to try out in this weeks Inlay Jewelry box video. I made the jewelry box from Walnut and it features some Pecan and Mahogany inlay. The box has 3 drawers plus the main compartment under the lid. Here is a look at the box along with the videos of the build.
Here is my process for cutting the inlay shown on Glen Huey’s mirror frame. First I used a 2-1/8” forstner bit to cut a hole for the template. The template is made from 1/4” mdf core plywood, and a couple 2” wide strips of mdf on the underside. The underside of the jig is shown here. The mdf strips trap the 3-1/2” workpiece, and center the hole. My walnut stock was less than 3-1/2” wide, so I wedged it in place. Here is the jig and the route...
The base has been assembled now for about a week. But what’s taken time has been new discussion on the finish. After long planning to do an Arm-R-Seal or similar, my wife decided she wanted to keep the wood as light as possible. Since the oil would take it to an amber color, that meant either shellac, lacquer or water-borne acrylic/polyurethane. After some samples were compared, we decided to go with General Finishes’ High Performance. It seemed to keep the closest c...
The bow tie layout for the outside of the apron is done. I also laid out for dovetail keys in the corner of the table top and cut the ebony to be used for the inlay. I used a router with a 1/8” bit to hog out the bulk. The lighting in my shop is ok, but not ideal. I used this cap from Lowes with LED lights in the bill to give me almost “line-of-sight” lighting to the router bit. I switched to a 1/16” bit to get as much of the corners as I could, then clea...
I started out with a bunch of sycamore. It’s been sitting in my garage now for a year. I finally started to make use of it. A sample with one end shellac, one end Arm-R-Seal My wife is in need of a desk, but we wanted something simple. She said she didn’t even want a drawer. So we measured, and started on a couple boards. The boards had some twist. I spent a lot of time getting that out. I tried ripping one board on the bandsaw, then jointing one of the rips. I...
The soundhole rosette is an aesthetic embellishment that provides an excellent opportunity for the luthier (or newbie like myself) to leave his distinctive impression on the finished instrument. Consequently I spent much time considering the design for the rosette on my first guitar build. Although I’ve significant experience inlaying wood, I’ve never worked with abalone or mother of pearl as is commonly used. In researching materials, I discovered just how pricey abalone and R...
Special thanks to the inspiration I found from lumberjock Scott Shangraws projects. (http://lumberjocks.com/shangrila) I started with a half round chunk of juniper fire wood. A few hours of carving with a chainsaw, then my angle grinder with a round chainsaw attachment, and finally a 40 grit flap wheel grinder and here is what I have. I used my dremel tool to route out any cracks, and added a few more lines as my mind saw fit to add some stone inlays for both something interesting t...
Moulding the stock Following up from the video film on the strength of these mitres. These are the steps I took to make this picture-frame moulded and inlaid stock and the frame itself. It’s dead straight forward using a pair of wooden T&G planes, a moulding plane, a tenon saw and a plane. You can make a simple shooting board with stop screwed to a board at 45-degrees or a proper one with removable stops. I took about 45 minutes to make it. Mould the stock with the moulding plane. I...
So I delivered the tabletops tonight to the coffee shop and helped my friend install them. It was very gratifying to see this big project come to a successful end. They seemed genuinely pleased with their purchase. Now I’m sharing with you, my lumberjock friends.
Some friends of mine run a local Coffee Roasting and Espresso Bar here in my area (Michigan), and they contacted me about building six new table tops for their coffee shop. For the design, we decided to inlay their company logo in each table. I’m using Maple, Walnut and Cherry. I decided to start with making the star. To save some work, I made just two variations, but made them thick enough so that after the glue up, I could slice them in to multiple st...
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