After admiring the double and double-double dovetail joints that are capable with the Incra and other jigs, I started thinking, “Why not try this by hand?” So this box is my first experiment with handcut double dovetails. It took me some time to figure out the joinery process, but once I realized a few things about this type of joint, it seemed do-able. It was quite challenging but also a ton of fun. It also does take some degree of patience and precision…which I’m still working on. In...
A few months ago I had read an article about ebonizing wood with steel wool and vinegar. Awhile back I tried this and absolutely nothing happened. I never even tried again. Ebonizing is a stain of sorts I guess. I also have heard there are several ways of doing this. The reason the original article caught my eye was because I sure as hell don’t have the money to buy Ebony (wood), and I am forever wanting or needing dark/black wood for my projects and I do not like to use paint, to the ...
I’ve had a fancy for a thicknessing sander but a 10-20 inch model costs the equivalent of $1000 US over here and there’s no way I can justify that sort of spending so I looked into making one of my own. There’s no shortage of help to be had on the world-wide-web. The links I found useful include: Dominic’s Woodshop Kawika Ukulele Sander Ray Lanham Woodcentral Roberto-Venn School of Luthiery Mother earth The Woodshop Art Herrick Luthiers’ Friend Nick’s drum S...
I’ve been weighing plywood floor as an option for the main floor of my home (and possibly the second floor and even attic when I finish it). And I was even more inspired by AllorNoThumbs project here: http://lumberjocks.com/projects/27373 The first problem I run into is that I have just over 1000 square foot per floor. I’m not sure I can handle ripping 35 pieces of plywood and running over 200 pieces through the tongue and groove process. Let’s not forget finishing 100...
This is the second part of my blog and in this blog I am going to talk about writing a business plan, and past mistake I have made in business. Now this is the third shop I have started and if I have learned anything it is this, to be successful you need a plan! There it is. Now the first two times I did not write a business plan, I did not write a marketing plan. Really all I did was run into a guy who knew a guy who had a building to rent and the next thing I knew I had a shop and a whol...
At the very start, let me give all the credit in the world to Tedth66, whose project this is totally based on, and who has been graciously providing guidance as I build this. This is a modification of his design, adding a few details, and making it work for my shop. I have a 2 car garage / workshop that is tremendously space challenged, so I need to be clever about every square inch. On top of that, I enjoy modifying designs and making them work custom for me. So when I saw Ted’s ...
I’m always a fan of recycling old wood and had recently finished rehabbing an old house. Sitting in a corner in one room was this old built-in “desk” that we removed (the shelves above came apart when we tried to remove it). I had an idea to convert the desk into something useful even though the built in was made from cheap pine and plywood. A workbench/tool center is what I came up with. The main objective is to be able to roll this in and out of the garage so that I...
Deck building is a polular do-it-yourself project with homeowners who can take advantage of how-to-do-it clinics and tools rentals at home improvement retail outlets to construct the decks of their dreams. Cantilevering is a deck construction technique that can be used by do-it-yourselfers on almost all decks. It allows the builder to add several feet to the width of the deck without increasing the maximum span rating for the beams or the joists. This is especially true when homeowners are...
Fortunately for us wood workers and tinkerers, one of mankind’s most indestructible substances — polystyrene — is easy to repurpose into glue. And since several people have commented on my end grain end table project asking for the secret recipe to my homemade glue, I’m here to provide. However, I’m going to force you to read this entire thing before I get to the point, so bear with me. I work a lot with polystyrene, partly because it can be found everywhere, but mainly because it...
So after much research and debates, I have finally charged the card, and 2 days later the delivery arrived with the new saw in the box (I opted to have it delivered from the store as opposed to pick it up myself – at 450lbs, I simply wouldn’t be able to unload it myself) Delivery from HD was swift and smooth, positive and friendly guy stop at my place saturday morning, and helped me position the box in my garage – I couldn’t be happier (took 5 minutes, 4.5 of those was...
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