Part 2 of my chair build—based on Hal Taylor’s plans. With the seat glued up, it was time to flatten it, trim it to size, and cut the notches for the back legs. In terms of flattening, I just wanted it flat enough to get square edges when I cut it on the table saw. I didnt need a perfect surface since it was going to be carved out and shaped later. To cut the 3”x3” back leg notches, I clamped the seat to my miter gauge that had a tall sacrificial board ...
I’ve been wanting to build a Maloof style rocker for about as long as I’ve been a woodworker (about 4 years I think)... I always put it off thinking that my skills werent there yet (still think that). I decided I’d wait until my wife and I were expecting our first child, and then I’d take the plunge and build one. Well, here we are. I need to have the chair done by Oct 5 :). So, my other project is going to have to wait (Arts and Crafts Dining Table). I started...
My mom went with me when I bought the wood for my first rocker and she realized I bought enough wood to make two rockers. She put her order in for one right then. Today is her birthday and mother’s day so I got started on the rocker. I don’t expect to get done until this winter because I don’t do much woodworking in the summer. 5/13/12 When I made my first rocker I cut enough rocker slats and back brace slats to make a second rocker. I got started by glueing up the ...
In the last post you saw my fancy-schmancy headrest cutting jig. Well, I couldn’t come up with any reasons not to use it, so I loaded up my one and only headrest blank, fired up the saw, and started cutting… Here you see the back side of the headrest after the first cut. As you can see, the blade blew out the back side as I went along, but I figured I could sand it out… It’s a bit hard to see, but this picture shows the blade position just after exiting...
Hey team,I’ve behind in my project updates, so I’ll try to put up a few short posts covering what I’ve done in the last few weeks. With front and rear legs attached to the chair seat, it’s time to cut out the curved headrest. If you remember, I glued up 6 pieces 8” tall with a 5 degree bevel on the edges to create a arc of wood. We want the finished headrest to be a smooth curve front and back on a 28.5 inch radius. Naturally, I built a jig: In...
We’ve all been there: you do the dry fit, you set up your clamps and cauls, you clamp it up dry, you remake your cauls and clamping blocks. Then you do it again. Then one more time, just to make sure. You clear everything from the area but the tools and parts you need. You go through the steps in your mind for the 20th time. Then you open the glue, and it all goes to sh!t… If you’ve been following along, you know I’ve spent the last two months building this roc...
My daughter is pregnant and I though I surprise her with a rocker for her first born. The rocker will be made of leopardwood and walnut. I got 8/4 ash for the laminate forms. I’ll have about 6 hours a week to work on it so it will take most of the winter. I haven’t ever made a rocker so I bought the plans from Hal Taylor and I’m already glad I didn’t try it on my own. Day oneI bought some 1/2” baltic birch for the chair patterns, cut them on the bands...
This modification to my router table allows me to use a round over bit on the legs, even though they are much wider mid-way along the length. It consists of a riser block mounted to the table using two of the four standard mounting holes. Using all four would have been possible, but I wanted to be able to instal and remove this for normal operation. By using only two bolts, the router mount does not fall off the bottom of the table during change over. The riser block is two pieces of ...
I just sent an email off to Hal asking questions on some of my progress, and I realized I had taken some pics that I had not posted. I built a jig to cove the arms; it is designed to hold the arm billets in place with three threaded rods, and to hold the jig at an angle to the saw blade. Here are pics: This shows the jig in action on the table saw. The square frame holds the billet in place with three rods. the rods are epoxyed into wood handles and run through threaded inserts screwed...
I threw caution to the wind and took my new Kutzall to my seat. Most of this is by eye, which is a leap of faith for me, but I think it might turn out ok in the end. I strongly suggest doing all of this work outside! I moved in later when the sun was on me and now my shop is covered in dust. I felt I had one “good” side, and one less good, so I made a template of the good side and transferred the shape to the other side. And I saved the template… Much san...
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