They’re done. All 256 of them. I rethought and then reconfigured the jig a bit so I could keep the same reference surface when drilling both ends of the “rungs”. It went very quickly: That was the very first one and it took a little under a minute. 32 of them took a little under a half hour. Next I had to drill the mating holes in the stiles. I rebuilt the jig from the same parts, marked up the pieces, and started drilling: With some trepidation, I dry fit tw...
So, I’ve seen tons of videos, read more blog posts than I remember, and tried myself many times to follow all the different methods for sharpening a card scraper I’ve found online. After finally getting the hang of it, I wanted to post my simple no-nonsense method so you can all sharpen card scrapers with ease as well. It’s really quite a bit simpler than people have made it out to be. Required items:1. Unsharpened Card Scraper (If you don’t have this, why read t...
I finally got some shop time this weekend and had a chance to complete my leg vise. After my last building session, I had left it basically functional, but lacking a couple bells and whistles to make it really nice. The first addition was a guide wheel on the underside of the parallel guide. I bought another plastic wheel from Woodcraft and mounted it below the guide. It looks like it could become an ankle biter, but I haven’t run into any problems yet. It’s only pock...
And the brainstorming continues: After much thought, the necessary thickness to recess the t-track would make the jig too thick to allow for use with the router, there simply would not be enough depth left to work with. Why build just a sawboard? On to version 2.0: This sawboard would double as a routerboard on the left side. Base made up of 2 lengths of 3/16” hardboard glued together. Guide on top would be 1”x2” aluminum rect. tube with a groove cut out for 4 feet,...
Well the sawboard is a pretty simple jig, but man is it invaluable! The other day I needed to rip long taper cuts on a 2×6 and it was just the tool. I have been thinking about incorporating some holding clamps to the base to make it quicker to set up and use. This is what I came up with as my first run at design. I am thinking this would be ideal for breaking down plywood. The overall length is longer than 8’ so the design is two ply to allow for overlap. One side has a piece of ...
Well, I saw a post a long time ago by WarMammoth (Panel Cutter) about a portable panel cutter and I had to build one. I wanted mine to be able to work in my workshop and be mounted somewhere so I could raise and lower it when needed. I wouldn’t be using it all that much, but I still deemed it necessary to make one. I have a large lumber storage rack underneath a storage loft that I built last year. So I decided I would mount it under there so I could lift it to the 8 foot ceiling in the...
This project is a fine example of the 80/20 concept. it takes 20% of the project time to complete 80% of it, and then, 80% of the project time to finish the last 20% of the project. As it gets to the details, things take longer to think through, plan out, cut…mill…glue… and finesse. this time it’s the leg vise Chop, and although not completely finished (still need to trim, round off, and apply BLO), it’s construction is done. I was originally planning to us...
A deck bench seats two or more people so they can enjoy viewing from the deck. Good deck benches can be built practically without much expense. If we want to, we can build a deck bench ourselves. You have a nice deck with a great view, but what is missing? How about a nice deck bench to sit on and relax as you enjoy that great deck. This bench can be the perfect addition to your deck and believe it or not this is not the type of project you have to hire some expensive contractor for. No...
It’s interesting how it feels like you’re standing still when you’re working on already dry-fit parts for additional features. After all – at the end of the day when you look at all the parts – they seem to look just the way they did in the morning. bummer. but even though things don’t seem that way somethings. Progress IS progress, and is one step closer to the finish line. Today I implemented the hardware for the leg vise in the right leg (I’m...
Let me make a disclaimer here. Some people requested a procedural series on this and I threw this together in 17 minutes! There are mistakes and this thing is ROUGH at best, but it will give you an idea on how to get started…Think of it as an outline, not an exhaustive tutorial…..Off we go…. You’ll need these items….Veneer, a craft knife with a new xacto blade (don’t use cheap off brands, the good ones are less frustrating and they don’t cost that ...
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