Apologies for mangling French irretrievably there just to force out a pun…. The doors presented a few logistical challenges. Surprisingly, the internal rebate angles were the least of these. The largest challenge was in the form of how best to clamp the main outer frame whilst gluing. The frame comprises morticed hinge and lock stiles with two tenoned upper/lower rails. (the mortice and tenon sizes increased in height which the drawing does not indicate) Prior to any shapin...
This blog entry was inspired by Mark Kornell’s query about my approach to waxing. I’m no expert on wax finishing and would never represent myself as such. I enjoy the learning and improvement process, and that is where I take the most reward from working with wood. Wax is a simple and easy to maintain finish which seems to live and age gracefully with the workpiece rather than trapping it in time. Furniture and guitars (my other problem) live with us as companions, picking up expe...
Not a huge amount to add today I’m afraid. The main carcase of the cabinet has had its medium sanding completed (up to 240 grit) and the first guide layer of wax added. I’m genuinely not sure whether this is a valid or efficient method of using wax (it certainly uses up a lot of it) however it produces far superior results than those from the instructions or other methods I’ve picked up. My waxing procedure is to start early. Once all the glueup and sanding that alters fo...
Hi everyone! I’ve been somewhat out of radio contact due to pressing work for my degree and working on a business startup…. Between then (when was the last post?) and now, the entire piece was constructed in Solidworks, had the bugs refined out (mostly avoiding work overcomplication and basic logistics), ripped apart and reconstructed. Very little has changed from the original dimensions and layout. The recipient of the largest changes were the doors in terms of the muntin/mull...
It has been a while sense I have posted any thing. I hope not to be a stranger. Life is crazy with all the travel and all the other stuff that I do. It seems like I only have time for family and business. Just got back from the symposium. It was their first and it went great! Met lots of new people. I think my favorite moments are when I get to meet people who have been my clients for years and I get to meet them in person for the first time. and of course seeing old friends that I only ge...
This a directional notch from a Professional Tree cutters left overs.Right away I saw a hunk of Watermelon, I still need to sand/ poly, an top off with Real watermelon seeds.
A False Start When I went to the lumber store to buy the 5/4 wood for the top and base I made the mistake of not bringing the plans or dimensions. I ended up making my best guess. When I got home and laid everything out I realized that had bought only enough that I had no margin for error. The base is 3” high and I had so little wood that I needed to be able to get all four parts of the base from a single board. My widest board was only about 6 1/4” wide. I hoped that after ...
After using the template to route out the fingers it was now time to put on the 1/8” roundover. For me it was a lot easier to use the router table for this step. The edges of the fingers also needed to be rounded over. This could have been done with a rasp or small sanding block but I decided to just stand the board up on end on the router table and do it there. Even the longer 41” or so sides weren’t difficult to hold during this operation. Next came plenty of...
This is a limb still on the tree (I think Walnut), what a wood workers dreams, but in my case it is a nightmare I can not cut or even attempt to acquire.
One of the aspect’s of Marc Spagnuolo’s guild videos that I like is his discussions of board selection for projects. He always gives a good discussion regarding choosing boards of similar colour and the important consideration of grain direction and appearance. In his blanket chest he made the effort to have a three-side grain match. After seeing his completed chest as well as various pictures of Darrell’s chests I decided this wasn’t really that noticeable. Thus I did...
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