Here’s a great tip on using up those scrap pieces of plywood. If you like this video, we have new ones every Thurdays on our youtube channel.
Here goes my first of many and I do mean many….. Glue Lines It seems to be hard for me to get my glue lines to disappear. I sand and sand trying to get them to go away but can’t seem to eliminate them. The mallet I made, on the top where I put in my splines it looked great at first but then the next day I came to see my dried glue item. They are very faint but can still be seen until I put few coats polyurethane. I noticed some black marks also but this may be from the ch...
After I got the parts all finished, I was really excited to do a dry fit and see how everything looked. I didn’t even bother to change into any shop clothes! As you can see, tongue position is important when dry fitting pre-finished parts. Before I actually glued up an assembly, I dry fit the stool. The corner blocks are then set in place. The tenons on the corner blocks needed a little fitting to get them into position. Pilot holes for the screws were drilled and then the sto...
This last weekend was spent setting up the process for assembly and glue up. I had not expected I would spend this much time coming up with a glue up solution. Still, this was a fun puzzle to solve. The first step was to remove the masking tape. It took a while to peel of tape from all 244 tenons! One concern I had with clamping pre-finished parts was damaging the finish. In past times I have had the texture of any padding end up imprinting into the finish. I decided to use a smooth...
In this video, I am doing a small demo on FastCap’s Glü Bot along with Chris. FastCap is a recent new sponsor of ours and we have done a couple of videos showing off their cool stuff. This is the first!
So far we are doing pretty good at knocking off this large order. We are now past the half way point in cutting the pieces, and I am pleased at the output rate. For the most part, things have gone pretty smoothly, but yesterday we had some trouble with a product that I have used for many years, and we are debating whether it is time to switch. One of the fastest and most efficient ways to apply the pattern to the wood with this kind of scroll sawing is by using temporary spray adhesive. ...
Here is a way to fix that wobbly chair. Choose one of four different methods. Plus enjoy the BEST dance scene EVER!!!!
Whatever was selected for the backing material of this cabinet needed to add strength, look good and be 1/2” thick. Plywood meets two out of three of those requirements, but I just can’t fall in love with the idea of plywood in my tool till. Biggest hurdle with any other material is the work I might have to do to get it to that 1/2” thickness. I checked the remaining inventory of poplar (says Don W, and he should know) boards salvaged from somewhere, some time ago. This s...
Time to glue up. Since I painstakingly fit each tenon to it’s matching mortise, I was fairly confident that glue-up would go ok. To solve the short clamp issue, I went down to the hardware store & got some couplers to hook pipes together to get more length out of my pipe clamps. Also, I borrowed some longer parallel clamps from a friend – and I’m glad he had them! I did a dry assembly & everything worked great. It was a little tricky to do by myself, but I g...
Back at it. Since the plans for the workbench called for stretchers that are 1 3/4” thick by 4” wide, I had to get back to laminating. The rest of the bench so far has all been built with Lenga (Chilean Cherry, some call it), but I recently acquired a bunch of nominal 1×8 black mahogany that had been edge glued for width. I got it cheap (very cheap) because it was edge glued with no attention given to matching the color. The material is 3/4” thick, and I d...
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