Making up a bunch of oak dowel pegs. I use my old Delta belt/disc sander to clean-up the splinters and chamfer the ends of the dowels. Those oak splinters are a big pain! Oak dowels come in all colors! I keep the sets together and use them on the same joints as much as possible. Second upright on Saw Bench/Saw Horse No. 2 was out of square by 1/4” (diagonal measurements) – after removing the 48” pipe clamps, this is the resulting diagonal measurements: I c...
Here is a shot of the upright posts in their “sandwich” mortises. Left side: C-clamps do the job. Right side: Pittsburgh bar clamps and one C-clamp. Almost complete. Front and back upright assemblies are skewed by about 3/16”. It’s beautiful wood though! And the top rails are dead even in height.
Finished cleaning and sharpening Stanley hand plane, Type 19, 1948-61, bought a couple of weeks ago. Here are before pictures: With helpful suggestions from LJ-ers, removed the rust and tuned whatever I could and sharpened the original blade. I have tried it in a real project: flattening and squaring a rather sloppy glue-up for a cutting board. A sugar maple glue-up. Looks like this is the best plane I have put my hands on (except, maybe, for that one in “Woodcraft”...
The glue-ups were trimmed a bit to fit the space above the base cabinets. The walls around the cabs don’t meet at right angles though, so the right glue-up had to be cut accordingly. What is left before finishing is sanding with an ROS, grits 100 through 400. I also want to treat the edge with either a 1/8” round over, or a 1/8” bevel bits. Have to try on a scrap piece first to see which works better. Have yet to find one joint connector to bridge the left and r...
Design Considerations Watch this video to explore design considerations. Solid wood case construction must take into account wood movement. Wood expands and contracts across the grain and does not along the length of the grain. When wood is glued across grain over a long span, it will split when it contracts. NOTE: The drawer frames and the back are all pre-assembled. The back is a mortise and tenon frame which contains six floating solid-wood panels. Clamping rehearsal withou...
I had a butcher block glue up that I decided to not use for what I made it for (bar stool seats) so instead, I conceived an artistic idea for some side tables. Let me show you how I made them!
I ran into a situation where my clamping needs exceeded my clamp capacities. I did a quick video to share my solution because it might help someone else in their shop. This video is “quick & dirty” because I wanted to try recording it on my iPhone. I don’t see myself doing that again, but the information is still good and clear. I hope you find it helpful. Your friend in the shop, Todd A. Clippinger Share the Love ~ Share the Knowledge
This project has a huge mix of frustration and reward because I’m trying to be a facilitator and enable Daniel to build the guitar. It’s way too ambitious a project to simply be a teacher for, to walk him through the steps of every tool set-up and every element of design (especially when I’m learning much of this myself), and yet it’s not my guitar. So I try to encourage him to set up and do a design or a cut by himself, and then take a deep breath and accept the outco...
It was certainly full of sound and fury for about 15 minutes, but perhaps it signifies something – like me learning yet another lesson… :-) I spent most of the summer since July 4th away from home – in sunny San Jose, California. No, not a vacation, but working away on software, as usual. (Not that I didn’t enjoy the weather which was its usual monotonous perfection, but I hate living in a hotel). I finally am back home and taking a few days off. I swore I would get out in...
Back at it. Since the plans for the workbench called for stretchers that are 1 3/4” thick by 4” wide, I had to get back to laminating. The rest of the bench so far has all been built with Lenga (Chilean Cherry, some call it), but I recently acquired a bunch of nominal 1×8 black mahogany that had been edge glued for width. I got it cheap (very cheap) because it was edge glued with no attention given to matching the color. The material is 3/4” thick, and I d...
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