This past weekend I did a pretty massive and ridiculously stressful glue up. It wasn’t as bad as I’m making it sound but with how long I’ve been working on this chest of drawers, I just wanted it to come out square and solid. I’m pleased to announce that I was successful. Because of the magnitude of this glue-up, I didn’t bother taking any pictures. The biggest part was gluing the outer frame with the panels in place, and then while all of that was safely clamped...
When I need to do a lamination I like an even bead of glue throughout the piece. I pick up an off-cut (most tenon cheeks are about the right size) and make one of these. A little bit of saw work. And you have a useful little tool. Forget to clean it…make another.
To see the version with pictures, please click here. Finally, the day I’ve been working towards for the last three weeks or so has arrived! I was able to successfully glue up the base and insert the oak pegs. It is no longer a collection of parts and sawdust…it is now a collection of glued together parts and sawdust! I started by making 4” pegs out of the 3 ft long oak dowels that I had purchased with the initial lumber investment. I haven’t really worked with...
Note: To see today's pictures click here. My goal for today was to smooth out the tops of the 4 sections a little (nothing perfect, mind you, that will come later when the top is assembled) and prep them for gluing together. I was very pleasantly surprised to see how quickly the glued up sections planed with my #4 plane. About 10 minutes per section and they were all nice and smooth, with the exception of the last section, the one with the big gap from my last post. That one was also ...
When using a striking block to assemble joinery. Make sure to use a block that you can grip from the sides and not from the top. The below image is the “don’t” picture. This of course happened in the beginning of the below glue up…as if I needed it to be more interesting. Hope your next glue up goes well. Ryan
Time to glue up. Since I painstakingly fit each tenon to it’s matching mortise, I was fairly confident that glue-up would go ok. To solve the short clamp issue, I went down to the hardware store & got some couplers to hook pipes together to get more length out of my pipe clamps. Also, I borrowed some longer parallel clamps from a friend – and I’m glad he had them! I did a dry assembly & everything worked great. It was a little tricky to do by myself, but I g...
After the last glue-up, and flattening the panel, I cross cut the panel in strips 1.25” wide. Taking those strips I turned them so the end grain was showing and flipped every other one end for end to create the checkerboard pattern. I am sure we have all seen Marc Spag's (aka: TheWoodWhisperer) video. (7 – How to Make a Butcher Block End Grain Cutting Board) I am sure Marc loves all of the extra attention on the subject of cutting boards. Glue up was somewhat frustrating because I...
The process of drawboring has been mostly covered but I felt like giving a few tips in case this is in your mind to do on your table. The main thing is to make sure that the holes are spaced so they miss each other and are close to the middle of the tenon (mine could have been closer). Also make sure that the hole you drill is not going to be under the shoulder of one of your rails…simple mistake that makes assembly kind of hard. Your holes should be as close to the rails as they can be witho...
At the beginning of August, with the discovery of mold in my kitchen, I began building new countertops. The wood for this work all came from my inlaws barnwood. After getting the countertops glued up, I was interupted by life (teaching, UPS, kids, divorce, and more). Where I left off, I had just gotten the sections back from a local cabinetshop where it was run through a drum sander….. Well, FOUR MONTHS LATER, what a thrill to get back into the shop three days ago. I am tryi...
So here it is, the final glue up. I over clamped to be safe, not in the sense of clamping pressure but as far as where I was clamping. This glue up entailed gluing all 4 sets of tails and pins with the mitered front (all the same piece) of the carcass as well as gluing in the center of the floating panel. By glueing the center of the panel I control the movement of expansion and contraction to both edges, ensuring the gaps always stay very close to the same, also keeping them as smal...
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