This video shows how I tackle the joinery for the hutch. I also go through the assembly and glue up. I know this is fairly dry material for a video, however I felt it was necessary to show how to approach the fairly difficult glue up and joinery issues. As always, I welcome your questions and comments! http://youtu.be/YL1WFVDlRIA
I started the prep for the assembly. I do not have a spray setup, nor do I want to try to learn how to do that at this time. I stained and varnished the pieces prior to assembly. The disadvantage is handling lots of loose parts. I also end up putting varnish on edges that need to hold glue. So I have to remove some of that varnish before gluing. This is a spacer. There are 16 for the mid-sized table. You can see where I sanded the edge for the glue. This is a decorative slat. I do n...
I hope you all understand that I am not complaining about the pain associated with my liver cancer. The things I write are to ENCOURAGE OTHERS WITH DISABILITIES of all kinds. Let me share what happened this morning. In Part 9, I wrote about my experience with my first glue up and first end grain cutting board. I joked that maybe I’d just sit in my man cave all night and watch the glue dry. Well, I almost did. I went to bed about 9:00 PM. The chemo is making me need a lot of rest, ...
I have a bunch of cut-offs from a local cabinet shop that deals mainly with Cherry but I also get a good amount of Poplar from there. From the medium sized pieces (all 3/4”), I selected some nice poplar front and back, some cherry for the sides and I had one long board of Cherry that had a knot in the middle (so was discarded), and I simply cut the knot out and used each end for the top and bottom. It’s 9×4 x 3” high. I just set them up, and eyeballed it ...
So maybe this isn’t a butcher block glue-up in the traditional sense, but it is a very close relative with similar construction, design, and look. See how Scott has assembled butcher-block to be used to make bar stool seats! If the video doesn’t appear, CLICK HERE to watch it now!
One carcass is glued up. One block under the lower shelf moved under the clamp slightly. I should have shot a few nails to hold it in place like Sommerfeld recommends, (and had done before), so one back corner of the bottom shelf is just slighty lower, but OIWN (Only I Will Notice(!)). The lower shelf tongue goes into the face frame slot, but the sides are just supported by blocks underneath on both sides. Yet again, I chose to ignore instructions and it bit me in the a$$. I decided...
This past weekend I did a pretty massive and ridiculously stressful glue up. It wasn’t as bad as I’m making it sound but with how long I’ve been working on this chest of drawers, I just wanted it to come out square and solid. I’m pleased to announce that I was successful. Because of the magnitude of this glue-up, I didn’t bother taking any pictures. The biggest part was gluing the outer frame with the panels in place, and then while all of that was safely clamped...
When I need to do a lamination I like an even bead of glue throughout the piece. I pick up an off-cut (most tenon cheeks are about the right size) and make one of these. A little bit of saw work. And you have a useful little tool. Forget to clean it…make another.
To see the version with pictures, please click here. Finally, the day I’ve been working towards for the last three weeks or so has arrived! I was able to successfully glue up the base and insert the oak pegs. It is no longer a collection of parts and sawdust…it is now a collection of glued together parts and sawdust! I started by making 4” pegs out of the 3 ft long oak dowels that I had purchased with the initial lumber investment. I haven’t really worked with...
Note: To see today's pictures click here. My goal for today was to smooth out the tops of the 4 sections a little (nothing perfect, mind you, that will come later when the top is assembled) and prep them for gluing together. I was very pleasantly surprised to see how quickly the glued up sections planed with my #4 plane. About 10 minutes per section and they were all nice and smooth, with the exception of the last section, the one with the big gap from my last post. That one was also ...
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