To my amazement there has been a lot of inquiries into how I make my wine cork displays. These questions inspired me to create a series of blog/tutorials to help explain my process. They will probably go into far more detail than most of you “master woodworkers” care to see, but I’m hoping it will help those new to woodworking. I remember how valuable some of the more detailed tutorials where to me when I first started, and still are for that matter. The design is one ...
I call this the “Opposing Arches” table. This commissioned glass top display table, or buffet, is 50” wide at the base, 14” deep and 29” tall. It supports a piece of glass that is ¾” thick by 18” by 66”. The construction is shop sawn zebrawood veneers, laminated on two layers of 1/8” poplar bending ply, on a curved torsion box inner core. The curved members are then framed in sold quarter sawn sapelli. The divider box is shop sawn veneer, cut from a very fine grained piece of Macassar...
In this tutorial I’ll be making three redwood wine box displays. Two will be 12” x 12” x 3”, the other will be 10” x 10” x 2 1/4”. These are the two most common sizes I make, the 12” square box will hold ~125 wine corks, where as the 10” version will hold ~80. It doesn’t look like that many will fit in there, but I promise you they will.Before we begin, I want to mention that these tutorials will be available on my photography sit...
This is the finished bird that I started 2 weeks ago. It took about 24 hours to get it to this stage. I still need to make a mount for the bird, and I’d like to make it unique. That means no ‘bird on a stick’, but also not the trite ‘wren on the edge of the cup/bucket/shoe’ environment. I’ve been wracking my poor little brain trying to figure out something unique and good- that I can do in 3 weeks. Any suggestions.ideas would be appreciated. ThanksNow to th...
Great way to reuse materials. I’m doing this with a standard pallet.
I recently finished working on a cutting algorithm app for the iPad and iPhone called Smart Cutter, and wanted to share the app with every one hoping get some feedback from carpenters and wood workers. Smart Cutter finds the maximum number of small pieces cut from a larger sheet of paper with minimum scrap. It employs a state of the art algorithm to generate the maximum number of small pieces cut from a larger sheet of paper, wood, cloth or any other material, with minimum waste. Whether y...
When framing anything using glass or acrylic as the glazing, there should be an air gap of at least 1/8” between the art or object being framed and the inside surface of the glass. This is to prevent moisture, from the condensation that will almost certainly occur, from transferring to the framed item. A common way to accomplish this is to use two layers of matting between the glass and the artwork. Other ways include special plastic spacers or to use a secondary rabbet in the frame ...
In this tutorial, I’ll show how I glue and assembly my wine cork displays. If you’re interested in a version with larger pictures, follow the link below: Bigger Picture Version Now that I’ve got my glass, I can begin the glue-up. However, I suggest sanding the inside first, one less thing to deal with later. I begin by laying my pieces down on my table with the inside facing down and the front facing away from me. I use a piece of MDF to make sure the front edges...
Not a drinker, but I still appreciate the form of champagne glasses. I had a chunk of completely unsplit European olive from my pile of blanks, about the right length and diameter when turned to cylindrical to let me try my hand at something beyond plates and bowls, even though I’ve far from mastered them yet. I put the block between centers, turned it cylindrical, then swapped the head center for my Oneway Talon chuck, and used the tail center to support it a bit as I carved the out...
In this final section of the Wine Cork Display Tutorials I will show you how I cut and glue in the miter keys. Larger Picture Version LJ Project of Finished Displays Here you can see my miter key jig. Since I cut so many miter keys for the wine cork displays and the boxes I make, I decided that a nice, large, dedicated jig would save me a lot of time. It works really well, I’ve used the heck out it. The first thing I do is figure out how far from the edge I want my keys to...
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