Here is my process for cutting the inlay shown on Glen Huey’s mirror frame. First I used a 2-1/8” forstner bit to cut a hole for the template. The template is made from 1/4” mdf core plywood, and a couple 2” wide strips of mdf on the underside. The underside of the jig is shown here. The mdf strips trap the 3-1/2” workpiece, and center the hole. My walnut stock was less than 3-1/2” wide, so I wedged it in place. Here is the jig and the route...
With the blade cut and drilled to length, and the frame shaped and finished (BLO) it was time to add some tension to the frame to pull on the blade. I was toying with some ideas, and ended up getting an IKEA steel wire hanger as the tension control. It’s quite simple, and uses 2 threaded ends one left hand one right hand, both pulling on the wire: Putting tension on the blade using this method is not as easy I was hoping it would be and requires a pin to roate and thread those...
Ok, so it’s much more fun to dance than to fix…. Apparently welding a frame should not be undertaken without proper support, or ahh… more experience. The frame had a twist to it across the 59.5” length! I cleared a section of the shop floor (miracle) got out my door installation level and found a fairly level area. I then proceeded to use some shims to adjust the floor until the it was perfectly level. Gotta give credit to the guys that screeded the floor some 50 y...
The mobile workstation is in my opinion going to be the center of my workshop once its built. An integrated router table, table saw, downdraft table and ample storage in a ~ 5’ x 2’ area on wheels! Certainly not my idea, however, the layout will be done solely by me. I am open to all suggestions though, so please feel free to brainstorm here and let me know what has worked for you, what you would do differently if you had to build one again, etc. All comments and suggestions are w...
Using my previously made SketchUp model I made a full sizes printed template using the following steps: 1. Setting up a Parallel view: The default view in SketchUp is “Perspective” which allows us to view things in 3D which looks ‘real’ due to the perspective view but for printing we want to be able to see the drawings in 2-D as if they were printed on a flat paper (which is what we about to do). In order to do this you need to go to the menus under “Camera...
Here are some pictures I took of the mitred frame I’m putting together. These were taken this morning (Monday, the 19th), before I trimmed off the ends of the dowel rods and before I went down to the glass shop to get the piece of glass for the top. Since I’ve now come back from the glass shop, it sort of looks like they might have cut the glass a hair too big (I took the frame to the store so they could measure directly), but I’m not complaining̷...
Since I do not find much time lately to get any progress I figured I’d try to sneak in some shop time in-betweens. Yesterday I was able to sneak in some shop time while grilling outside:1. Turn on Grill, let warm up2-. Joint board flat and square3. Place chicken on grill4-. Rip board to get 2 1/2” strips ~3” wide5. Turn Chicken so it won’t burn6-. Rip narrow strips to get 4×1/2” x 7/8” strips7-. Cut a center groove in strips for spline8. Turn chicke...
Things to make with 3/4" inch cast iron Clavos #1: Bought some of these big door nails on sale at Van Dykes
I bought 72 of these nails for Clearing tile frame idea … and others
I have finally finished cutting the frame profiles. I decided to make a bunch of small frames, rather than just one. I really like framing, but boy am I dreading the mitering and glue up! But before getting into the mitering (next blog entry), I wanted to show off some of the profiles. The first two pictures are of the frame I took from the plans on the American Woodworker website. I really enjoyed doing that one. I already tried once on a cove frame I cut, a...
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