So I traded a .270 weatherby and 300$ for an old rockwell unisaw that was just refurbished by its previous owner. I got it dialed in when I discovered the top was warped when I went to cut some tenons to test it out. Needless to say, this was a big problem. A machine shop wanted 400$ to surface grind .010 off, but even then the heat could still warp it. There were also no shop with a Blanchard grinder from laffayette to houma to New Orleans with the capacity to do it, that were willing...
So I’ve decided to use 2 pipe clamps for the face vise, and a veneer press screw for the wagon vise. FACE VISE: EARLIER IN THE BUILD, I drilled two holes all the way through the bench from front to back, and durring the glue-up, left spaces for the movable parts of the pipe clamps to be inserted. In use, I can make large movements in the vise by releasing the clamps from the top. Those spaces can fill with shavings, but I can pull them out with my fingers, and if need be, easily pu...
Why Sole Flatness?Convex (bulging out) and concave (hollowed out) soles will cause uneven cut depths and skipping and chattering. For a convex shape, the plane rocks front to back and/or side to side. A concave shape will cause heavier cuts at the start and end of a surface, and possibly no cut in the middle. Different amounts of downward hand pressure can affect each stroke causing more confusion. Even with a very flat sole varying downward pressure will affect the cut. Reduce the variables ...
Finally got the bench to the point where it’s time to flatten the top and finish it. Going into the project almost a year ago, I made a promise to myself that I would flatten the top by hand. I’ve seen the fancy router sled used by the Woodwhisperer (among others), but that’s not how I wanted to go (besides the fact that I don’t want to put down $50 on a wide-pass router bit). The top wasn’t too far out of flat, globally. However, there were lots of...
Quick tips with The Woodworking Coach #2: Flattening a board with the help of hot glue and laminate shims
Here’s my take on a common challenge, how to flatten a wide board when you don’t have a wide jointer. I acknowledge up front that this is not including methods of flattening with hand tools, but rather, a practical method for the woodworker who owns a planer but not a jointer. The Woodworking Coach Ep.2 - Flattening a wide board with hot glue and laminate shims from Chidwick School on Vimeo.
For the picture heavy version, please click here! Today was all about the grind. Just grit your teeth and push through the burning in your arms and hands. To get going, though I had just had to settle my differences with the onery plane (it caused me to stop prematurely yesterday). I took my time and examined the thing to see what was amiss, because it wasn’t acting like this when I was planing the individual planks for the top a few weeks ago. Then I noticed it—-the frog...
Like many other people putting together a shop and trying to work with wood, I wanted a good bench. I have a nice “machine” bench made of 3 laminated layers of 3/4” birch plywood 8’ long on two tiers of metal drawers with a nice 6” machinist vise, but I needed to build a woodworking bench, as it would be useful and building it would be an excellent experience (how little I knew!) So after reading innumerable articles, I decided I would build the Holtzapffel b...
I have a lot of projects that my wife (HI Nicole!) wants me to do involving wood. Well it never seems like they get done and I feel bad because I want her to be happy. She asked me to make her a little shelf to go over the back of the couch to place picture frames on or what ever else ends up going there. I figured this would be a great chance to practice some of my hand tool skills and see how it goes. I measured out the back of the couch to see what the length should be which was 78″. It is...
Like many weekend woodworkers I made due for years with half-baked workbenches. A few years back I saw the Roubo design and knew I would build it one day. That day has come. I am a retired AF officer (well…retired from the AF not from working :)) who has decided to get serious about my hobby. The furniture we have been dragging around the country and world could really use replacing. So I need a serious bench to help. A little explanation of my title: I call it a “Super Gl...
I haven’t had much time to work on the bench since I did the glue up of the top, but tonight I finished tuning up my jointer plane which still needed the bottom lapped and the back of the blade lapped and sharpened. Then I tuned up my ugliest #5 which will now be reserved for fore plane duty with it’s sharpened 8” radius camber blade that I did tonight. Then I went work flattening the bottom. It’s not 100% perfect, but it’s 99% which is good enough for me for the...
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