Updated 1/15/12 How to make an Art Box by Andy Campbell Safety Be safe! Guards, etc…may not be visible in the pictures. This is written for woodworkers of all skill levels.But, please keep in mind that this is not woodworking #101. I am writing this in a step by step manner that should be easy for a beginner to follow, but some basic understanding of tools and terminology is required.I ask that the more advanced woodworkers be patient and not be offended. I don’t wish to test your...
Some things that I've learned about finishing. Some of them I also use. #2: Home made wood fillers, Pumice and Rottenstone.
Pumice and Rottenstone as wood filler. When you go through the catalogs and look at all of the finished that are available, you will not see this tip. They sell you Pumice and Rottenstone to be used as a buffing and polishing agent to bring up a gloss on the surface, but no one tells you about using it as wood filler. The interesting thing about Pumice is it is basically transparent so if you use it as wood filler it doesn’t contribute any different colors to the wood that it’s being us...
Updated 1/15/12 The “Art Box” concept came about when I was looking for a way to use small pieces of some figured Myrtlewood I had leftover, not large enough for a box, but not something I could not throw away either. I decided to feature it in the lid of a box, like a picture in a frame. Keep that picture frame in mind when selecting the small piece for the medallion. You might select that picture piece first and then find a less figured wood to use for the lid and body, one that sets it...
Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
Hey everyone, It was suggested that I start a discussion on how to find and harvest burls. Please give your input also. I don’t deal with straight grain that often. I cut and sell burls for a living so here is what I know. It is illegal to harvest a burl without permission. of course if it is on your own property you can give yourself permission. What I do is put an ad on Craig’s list saying I want your burls. Most people don’t know what burls are. So you don’t get that many calls....
Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
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