Over the past few years, I have had the chance to build my own door handles out of copper for several commissioned art-furniture pieces. This is something I enjoy doing, and it gives my work another niche to offer. I would not say that I am a coppersmith, as there is a lot that I don’t know about the process. I am almost completely self-taught, so there is bound to be a lot I haven’t learned yet. I bought two old reprinted books on the subject of coppersmithing, and I think ...
Let me start by saying that the first part of this blog although posted earlier today, was actually made about a year ago, I just posted it today as a preceding part to the one you’re reading now… tried not to double post and ‘push’ other’s from the blog front page, so I waited half a day between 2 posts, although both were made ready at the same time. to continue the story were I left off, what I found most difficult with setting up the box was the box joints...
I decided I was going to get some free wood from a local retail store that had left over pallets laying around. After getting permission, I borrowed a pick-up truck and got a load of pallets home. Trial and error taught me you can not just hammer them apart and expect to have any usable wood. I finally used a handheld circular saw and carefully missed the nails as I disassembled the pallets. I managed to get four small pieces that looked like they could make a box. I cleaned up the edges o...
Hello everyone. It’s been forever since I posted anything it seems. I’ve been pretty busy with home upgrades and stuff for work but I finally got into the shop this weekend for a serious amount of time. I purchased wood for the base of the bench I’ll will be blogging about soon. I’m letting the lumber acclimate to the shop before milling it. So, since I had to let the wood do its thing on the stickers I decided I was going to challenge myself to build a box of some ...
Well I finally decided to complete my “finishing” of this box, flock it, and to add hardware. I chose to final finish polishing with Johnson’s Paste Wax (JPW) which comes out with a satiny semi-gloss sheen. Here are my last steps on this project. I really learned a lot from finishing this box. Too glossy brings out every single flaw and amplifies it/them, making things look worse rather than better. Too much effort IMO. Semi-gloss seems to “ask” to be touche...
Today I was able to resaw some 3/4” boards to make the 3/8” (slightly less) material for the drawers, cut the parts, and joinery, and put it all together for a dry fit. I had originally planned on having 9 individual drawers in the center compartment, but for lack of materials and time, I ended up making 3 large drawers and I’ll put dividers in those and see how it goes, for ease of use it might be better to make 3 smaller boxes for each drawer so that each one can be tak...
I actually completed this on Father’s Day and got it in the mail this past Tuesday. After the glue up, I had to plane the fingers that were proud as well as lay down a finish. I cleaned up the joints with a low-angle block plane one evening and then oiled it with two coats of Watco Danish Oil (Natural) on Sunday and Monday. Dad received it last evening. He had just walked in the door when I called so I got to listen while he opened it. That was pretty cool to hear his reaction. He did...
Ok – so I said that I was going to pick a project from one of my favorite books and then post my progress on line. So here we go. I’ve chosen as my first project a box from Doug Stowe’s book – Basic Box Making – A sliding top Pencil box. The first thing I decided about this project was that I wanted to cut the fingers on the router and not the table saw. The reasoning for this is that the two ends are very short and to hold the end against the fence I would eithe...
There’s a show on Discovery called “TimeWarp” which uses super high speed cameras to slow down all matter of phenomena to show what’s going on in the physical world at micro timescales. They had a call for entries after one episode and it got me to thinking that I’d love to see various woodworking things slowed down. Apparently they had the same idea last year, but I missed it. They put the SAWSTOP under the cameras, and the inventor even tried it on his own fing...
Ok – so now I’m on to making the box itself. I’ve not accomplished much today as I’m expecting company and spent a lot of shop time cleaning and preparing a meal. But the slow process is ok I’m really seeing things a little differently being forced to go slowly. It’s also a test of my patience trying to take pictures of the process along the way. For every pic you see here – I’ve probably taken 30 or 40 to get it right. I spoke to Santa last ni...
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