Well I finally decided to complete my “finishing” of this box, flock it, and to add hardware. I chose to final finish polishing with Johnson’s Paste Wax (JPW) which comes out with a satiny semi-gloss sheen. Here are my last steps on this project. I really learned a lot from finishing this box. Too glossy brings out every single flaw and amplifies it/them, making things look worse rather than better. Too much effort IMO. Semi-gloss seems to “ask” to be touche...
[Above] With the fingerboard otherwise finished, it’s time to cut the fret slots. This is actually the most important part of the whole process as the position of each fret makes the difference between musical instrument and a nice wall hanging. I looked up 3 separate fret calculators online and they all gave me the same answers. Using milimeters and my true to life meter stick, I marked the location of each fret on the wood, starting from the nut end. [Above] I’m us...
I decided I was going to get some free wood from a local retail store that had left over pallets laying around. After getting permission, I borrowed a pick-up truck and got a load of pallets home. Trial and error taught me you can not just hammer them apart and expect to have any usable wood. I finally used a handheld circular saw and carefully missed the nails as I disassembled the pallets. I managed to get four small pieces that looked like they could make a box. I cleaned up the edges o...
I’ve been sort of stuck with this project once it was time to get to the drawers mostly because for lack of material. I wanted to keep all the drawers made of same material and not pick and choose from what I could find at hand, and the only material that I have at ~1/2” thickness range that would make a good fit is some QS oak boards mostly 3 1/2 foot long: I ran calculations and found that If I went with my desired drawer depth of 14” I will not have enough material...
Today I was able to resaw some 3/4” boards to make the 3/8” (slightly less) material for the drawers, cut the parts, and joinery, and put it all together for a dry fit. I had originally planned on having 9 individual drawers in the center compartment, but for lack of materials and time, I ended up making 3 large drawers and I’ll put dividers in those and see how it goes, for ease of use it might be better to make 3 smaller boxes for each drawer so that each one can be tak...
There’s a show on Discovery called “TimeWarp” which uses super high speed cameras to slow down all matter of phenomena to show what’s going on in the physical world at micro timescales. They had a call for entries after one episode and it got me to thinking that I’d love to see various woodworking things slowed down. Apparently they had the same idea last year, but I missed it. They put the SAWSTOP under the cameras, and the inventor even tried it on his own fing...
Let me start by saying that the first part of this blog although posted earlier today, was actually made about a year ago, I just posted it today as a preceding part to the one you’re reading now… tried not to double post and ‘push’ other’s from the blog front page, so I waited half a day between 2 posts, although both were made ready at the same time. to continue the story were I left off, what I found most difficult with setting up the box was the box joints...
ok – I’ve built my router table jig and have the materials milled and ready to go. Now I see the problem with my jig. I can’t see what I’m doing from behind. These pictures will tell the story. (And no I’m not stick thin but you can’t take a picture of yourself. My eyes really are better looking than this—- but this is eye level This shows the line of sight. The jig is up next to the router bit – as you can see – I CAN’T see wh...
Ok – so now I’m on to making the box itself. I’ve not accomplished much today as I’m expecting company and spent a lot of shop time cleaning and preparing a meal. But the slow process is ok I’m really seeing things a little differently being forced to go slowly. It’s also a test of my patience trying to take pictures of the process along the way. For every pic you see here – I’ve probably taken 30 or 40 to get it right. I spoke to Santa last ni...
Ok – so I said that I was going to pick a project from one of my favorite books and then post my progress on line. So here we go. I’ve chosen as my first project a box from Doug Stowe’s book – Basic Box Making – A sliding top Pencil box. The first thing I decided about this project was that I wanted to cut the fingers on the router and not the table saw. The reasoning for this is that the two ends are very short and to hold the end against the fence I would eithe...
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