LumberJocks

Woodworking blog entries tagged with 'filing'

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The Humble Hand Brace - A Beginner's Guide to Restoring, Buying and Using #2: Part 2 – Cleaning and Restoring a Brace to ‘Like New’ Condition

08-24-2011 09:31 PM by Brit | 27 comments »

At the end of Part 1 I showed you a photo of the polished chuck. The outside was complete and the rust had been removed from the inside, but I still had to smooth the inside face to prevent it marking the jaws again. To do this, I cut a piece of dowel about 4” long, and marked approximately 1 1/6” in from one end using an awl. Then I drilled a 3mm hole using a hand drill. Well who’s got time to charge batteries these days? Using my dovetail saw, I cut a slot about 1/16” wide str...

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Saw Talk #28: Sharpening Western Saws - Full Length Instructional Video

06-04-2013 01:03 AM by Brit | 107 comments »

Aimed at those new to saw sharpening, this instructional video is 2 1/4 hours long and covers the theory, the tools and the practice of sharpening western saws. You get to look over my shoulder as I sharpen four saws – two backsaws and two hand saws. I’ll explain the saw sharpening process and how you apply it to different scenarios. I really hope you find it useful. As to the production quality, I’ve done the best I could. I had to record it outside, so there is a bi...

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Saw Talk #5: Shaping a Lamb's Tongue and more

02-12-2012 05:59 PM by Brit | 41 comments »

Next up on my epic backsaw journey is a much younger saw (60s, 70s? – not sure exactly). It’s a W. Tyzack, Sons & Turner filed 10 TPI crosscut and sports an extra heavy brass back. I bought this saw because it was cheap and there was nothing wrong with the saw plate. Gone is the subtle stamp that appeared on the brass back of a 19th century Tyzack saw. Instead, this spine has a rather garish impression. The crisp elephant logo now looks like a partially thawed out woolly mam...

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Saw Talk #18: Vintage Spear & Jackson 26" Handsaw - Sharpened and Tested

07-18-2012 11:56 PM by Brit | 38 comments »

This was the first saw I bought off ebay. I can’t remember how much I paid, but it wasn’t much. The seller only posted one dark grainy photo, so I didn’t really know what I was getting and at that time I didn’t know what to look for anyway. When it arrived and I removed the wrapping, I literally had goosebumps. I couldn’t get over how beautiful the hand-made tote was. More than once I’ve drifted off into dreamland imagining the work this saw has performed d...

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Saw Talk #15: W. Tyzack, Sons & Turner No.120 - Sharpened and Tested

07-06-2012 12:32 AM by Brit | 24 comments »

Well the rain finally stopped today and the sun came out. Looking out on my garden, the squirrels were making the most of it. I sat and watched this youngster somersaulting around the garden, before settling on a branch to devour his morning pine cone. Following his lead, I took the opportunity to get outside and sharpen another saw. Next up is the W. Tyzack, Sons & Turner No.120. Fourteen inches long with a .030” thick plate and an extra heavy spine. This is by far the heaviest ba...

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Making a Marking Knife #2: Filing a Bevel onto a Knife Blade (Aargh!)

08-17-2008 03:47 PM by Eric | 9 comments »

Last week I blogged about making a marking knife from scratch. I had gotten as far as getting a good start on the handle and filing the blade to a point. Yesterday, I was going to file a bevel onto the blade, hone it, and then work on getting in mounted in the handle. I didn’t quite get that far. Do you know how hard it is to hand-file bevels onto a spear-pointed knife, so that both sides are even? I found myself overdoing one side, then the other. I made adjustments to the angle ...

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Saw Talk #13: Intrepid Sawster Triumphs over Adversity

06-18-2012 11:35 PM by Brit | 34 comments »

In part 12 we left our intrepid sawster (Is that a word? It is now.) feeling very sorry for himself. If you haven’t read part 12, you should read that first as this is a continuation of that post. Anyhow, you can’t keep a hand tool junkie down and suitably chastised by the saw gods, I picked myself up and worked the problem. I found out that I’d mistakenly thought the problem was what is known as ‘Cows and Calves’. However that is when the bottom of the gullet...

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Saw Talk #23: 12" W. Tyzack, Sons & Turner Carcase Saw - Fitting a folded back

01-05-2013 12:21 AM by Brit | 33 comments »

Have you missed me? Sorry for leaving you hanging for so long, but work was a bit manic leading up to Christmas. Now where was I? Oh yeah, I was just about to sharpen the last of my crosscut backsaws, a 12” carcase saw made by W. Tyzack, Sons & Turner. I restored this saw in part 1 of this blog series. It had a number of issues and honestly, it still has a few of them. 1) The plate was heavily pitted in places.2) The plate had a wave in it. 3) The spine was bent.4) ...

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Saw Talk #22: Combination Saw Tooth Geometries Compared

08-12-2012 09:14 PM by Brit | 27 comments »

In my last post I said I would re-sharpen the Drabble and Sanderson to try Mark Harrell’s hybrid sharpening, but I decided to leave that one with 10 degrees of rake and 10 degrees of fleam. Instead, I re-toothed my 12” Spear and Jackson Leap Frog carcass saw from 10 tpi to 12tpi and applied Mark’s hybrid filing to that. I figured it would be good to have a 12” carcass saw with a combination filing as well as a 14” sash saw. Mark also recommends 10 degrees of rake, but he relaxes th...

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Saw Talk #12: You win some, you lose some

06-17-2012 09:37 AM by Brit | 29 comments »

So I thought I’d have a go at sharpening the 14 inch Cowell & Chapman backsaw (which is really a W. Tyzack, Sons & Turner). I’m going to file it 10.5 TPI rip with 9 degrees of rake and 5 degrees of fleam. I was going to add 5 degrees of slope as well, but I figure at this point I should just concentrate on filing the fleam correctly without complicating things further. Remember this one? This saw has an extra-heavy brass back and therefore there is a considerable am...

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