Aimed at those new to saw sharpening, this instructional video is 2 1/4 hours long and covers the theory, the tools and the practice of sharpening western saws. You get to look over my shoulder as I sharpen four saws – two backsaws and two hand saws. I’ll explain the saw sharpening process and how you apply it to different scenarios. I really hope you find it useful. As to the production quality, I’ve done the best I could. I had to record it outside, so there is a bi...
When I sat down to write this blog, my PC was asleep. I pressed a key and it immediately sprang into life so that I could begin typing. I tend to write my blogs in MS Word before pasting them into LJs and as I type, I receive feedback on my grammar and spelling and change my text accordingly. Hand tools are no different to MS Word really. Lying on a bench or hanging in a tool cabinet, they are nothing more than inanimate objects. Pick them up and use them for their intended purpose and they p...
Next up on my epic backsaw journey is a much younger saw (60s, 70s? – not sure exactly). It’s a W. Tyzack, Sons & Turner filed 10 TPI crosscut and sports an extra heavy brass back. I bought this saw because it was cheap and there was nothing wrong with the saw plate. Gone is the subtle stamp that appeared on the brass back of a 19th century Tyzack saw. Instead, this spine has a rather garish impression. The crisp elephant logo now looks like a partially thawed out woolly mam...
This was the first saw I bought off ebay. I can’t remember how much I paid, but it wasn’t much. The seller only posted one dark grainy photo, so I didn’t really know what I was getting and at that time I didn’t know what to look for anyway. When it arrived and I removed the wrapping, I literally had goosebumps. I couldn’t get over how beautiful the hand-made tote was. More than once I’ve drifted off into dreamland imagining the work this saw has performed d...
In part 12 we left our intrepid sawster (Is that a word? It is now.) feeling very sorry for himself. If you haven’t read part 12, you should read that first as this is a continuation of that post. Anyhow, you can’t keep a hand tool junkie down and suitably chastised by the saw gods, I picked myself up and worked the problem. I found out that I’d mistakenly thought the problem was what is known as ‘Cows and Calves’. However that is when the bottom of the gullet...
Have you missed me? Sorry for leaving you hanging for so long, but work was a bit manic leading up to Christmas. Now where was I? Oh yeah, I was just about to sharpen the last of my crosscut backsaws, a 12” carcase saw made by W. Tyzack, Sons & Turner. I restored this saw in part 1 of this blog series. It had a number of issues and honestly, it still has a few of them. 1) The plate was heavily pitted in places.2) The plate had a wave in it. 3) The spine was bent.4) ...
So I thought I’d have a go at sharpening the 14 inch Cowell & Chapman backsaw (which is really a W. Tyzack, Sons & Turner). I’m going to file it 10.5 TPI rip with 9 degrees of rake and 5 degrees of fleam. I was going to add 5 degrees of slope as well, but I figure at this point I should just concentrate on filing the fleam correctly without complicating things further. Remember this one? This saw has an extra-heavy brass back and therefore there is a considerable am...
The Humble Hand Brace - A Beginner's Guide to Restoring, Buying and Using #2: Part 2 – Cleaning and Restoring a Brace to ‘Like New’ Condition
At the end of Part 1 I showed you a photo of the polished chuck. The outside was complete and the rust had been removed from the inside, but I still had to smooth the inside face to prevent it marking the jaws again. To do this, I cut a piece of dowel about 4” long, and marked approximately 1 1/6” in from one end using an awl. Then I drilled a 3mm hole using a hand drill. Well who’s got time to charge batteries these days? Using my dovetail saw, I cut a slot about 1/16” wide str...
In my last post I said I would re-sharpen the Drabble and Sanderson to try Mark Harrell’s hybrid sharpening, but I decided to leave that one with 10 degrees of rake and 10 degrees of fleam. Instead, I re-toothed my 12” Spear and Jackson Leap Frog carcass saw from 10 tpi to 12tpi and applied Mark’s hybrid filing to that. I figured it would be good to have a 12” carcass saw with a combination filing as well as a 14” sash saw. Mark also recommends 10 degrees of rake, but he relaxes th...
Well the rain finally stopped today and the sun came out. Looking out on my garden, the squirrels were making the most of it. I sat and watched this youngster somersaulting around the garden, before settling on a branch to devour his morning pine cone. Following his lead, I took the opportunity to get outside and sharpen another saw. Next up is the W. Tyzack, Sons & Turner No.120. Fourteen inches long with a .030” thick plate and an extra heavy spine. This is by far the heaviest ba...
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