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Woodworking blog entries tagged with 'face'

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Yet another workbench #5: Hardware 2 and Wrap Up

08-31-2015 09:49 PM by JonasB | 1 comment »

Parallel guide chain mechanism To make the chain mechanism, I used #35 chain and the sprockets are 10T with a 3/8 center. The chain is attached using two chain links. I had to do some metal working to create a few items: the brackets to hold the sprockets and a way of securing the chain at both ends. I had a 1.5” rectangular steel tube in my scrap collection so I used an angle grinder with a cutoff wheel to make both brackets that hold the sprockets with 3/8 bolts. Big box store ang...

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Yet another workbench #4: Hardware 1

08-30-2015 05:41 PM by JonasB | 0 comments »

Screw assembly The face vise screw mechanism is all DIY. Here are the piece parts. The hand-wheel has been kicking around my basement for 15 years. I remember buying it on Ebay for a project I never completed. It was too nice to throw away, so it waited and waited until now to find a purpose. The acme screw and nut I picked up on Ebay more recently. I cut the screw to length and drilled the hole that holds the hand-wheel setscrew. I found a 5 inch brass plate 1/2 inch thick also on...

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Yet another workbench #3: Wooden Parts 2

08-29-2015 05:36 PM by JonasB | 0 comments »

Top Assembly The top consist of two sub-assemblies: The lower half and the upper. The lower half is made up of two plywood sheets glued together, edged with maple and joined using doweled bridle joints. The doubled up plywood is attached to the frame using a basic butt joint strengthened with 3/8” dowels and glued down with epoxy. I used this method because my wood was not wide enough for the desired final dimensions if I rabbeted in the panel. This simple butt joint gave me some a...

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Yet another workbench #2: Wooden Parts 1

08-28-2015 05:35 PM by JonasB | 3 comments »

Leg Assembly Two leg assemblies are part of the support system for the bench. I was going to use glued up 2×4s, but found some 12/4 poplar, so sawed that to shape instead. The legs are 2.75” thick and 4” wide, and the top rail is 2.75” square. The legs are angled at about 15 degrees. The 2×4 approach would have simplified cutting the angled slots, but then you have the hassle of cleaning up the glued up legs. The large hunks of wood making up the legs give them a nice soli...

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Yet another workbench #1: My belt and suspenders design.

08-27-2015 10:35 PM by JonasB | 3 comments »

So I decided I needed to finally build a real woodworking bench for my new workspace. I got all the books by Chris Schwarz, checked all the back issues of woodworking mags and browsed the internet in preparation. Then the first thing I did was break one of Chris Schwarz rules. I decided to design my own rather then duplicate a historical bench. I think I had valid reasons. My workspace is small. I could not fit a long bench. A short bench means planning forces have a bigger impact, so I d...

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I Carved the Sun #2: - Carving the Larger Sun

10-04-2011 09:02 PM by helluvawreck | 15 comments »

This sun was carved from a pattern by the wonderful artist and woodcarver, Lora S. Irish and is in her book, 101 Artistic Relief Patterns for Woodcarvers, Woodburners & Crafters. I love her patterns and this book is a favorite of mine. The first part of the blog was carving the little sun. However, before I got through carving the little sun I made up my mind that it wasn’t large enough or deep enough so I decided I would carve another one that was larger and deeper and also use ...

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View PurpLev's profile

Machinist Toolcart #13: Finishing Touch

09-16-2011 03:39 AM by PurpLev | 3 comments »

After realigning the drawers by fixing the slides, and trimming some drawers, I made sure everything fits. I predrilled 3 holes in the drawer fronts through the pull slots that will later be covered, one in the center, and 1 on each side: I transferred the center hole from the drawer front to the drawer and once alignment was satisfactory I transfered the other 2 holes as well: I used my combination square ruler to space the fronts from each other, and made sure that all the dra...

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Machinist Toolcart #6: Sneaking In the Back

07-19-2011 03:44 PM by PurpLev | 8 comments »

Since I do not find much time lately to get any progress I figured I’d try to sneak in some shop time in-betweens. Yesterday I was able to sneak in some shop time while grilling outside:1. Turn on Grill, let warm up2-. Joint board flat and square3. Place chicken on grill4-. Rip board to get 2 1/2” strips ~3” wide5. Turn Chicken so it won’t burn6-. Rip narrow strips to get 4×1/2” x 7/8” strips7-. Cut a center groove in strips for spline8. Turn chicke...

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Machinist Toolcart #5: Front Face Frames are On

07-18-2011 03:33 AM by PurpLev | 9 comments »

Another small step forward. I was able to mill some mahogany today for the face frames. I milled some 7/8”x1/2” strips from 1 long board that I was hoping would be enough for both front and back face frames but unfortunately it only yielded enough material for the front which is also all I had time today to manage. So I joint a board with my #6 so that I can then rip it on the TS to long narrow strips 7/8” wide (to cover the 3/4” plywood with excess that I could the...

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View Ryan Corrigan's profile

Beaded Face Frame Demo

06-23-2010 01:33 PM by Ryan Corrigan | 1 comment »

If any LJ’s will in or around Lexington, KY Sat. June 26, I will be demoing the new Kreg Beaded Face Frame Jig at Woodcraft in Lexington at 10am, 1pm, and 3 pm. Stop bye if you are in the neighborhood.http://www.kregtool.com/Precision-Beaded-FaceFrame-System-Prodview.htmlhttp://www.woodcraft.com/stores/store.aspx?id=582

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