Well, I was asked to put together a blog on how I made my segmentd ring. Since I had to make a new one for myself, (first one too small) I thought I would go ahead and do a step by step picture tutorial. My first time ever doing something like this , so hope it comes out OK. Here goes; Wood Selection The first step in making the ring is deciding what woods to use. As we all know, the selection is quite large. One of the most important things is color, but the most important is hardne...
In my last blog I showed a pattern which I am determined to try. It is made of rectangles from 1mm to 12mm in size. Due to a shortage of materials (Ebony) I am making the pattern from 1mm to 10mm. This is because my aim is to make a box using this pattern (or parts thereof) on all visible faces. This is the tallest order I have placed on myself to date. ImpossibleII now seems a fond memory. Machining wood down to 1mm square is a nightmare. A bit like I imagine tightrope walking to be a...
Overview There are a number of people who have indicated they would like to know more about what it takes to turn pens. There are quite a few very good pen turners who are members of our community. My intent is go get an overview out there to encourage more people to give it a try. I’m hoping some of the other pen turners will add to this and we can get more people turning. It really is quite simple and very rewarding. What I like about turning pens is the ability to finish a ...
I have been making Ebony plugs for the nightstands. There are 96 plugs in this project (48 per nightstand) so I needed to make a production run out of it. I decided to do a little “how I did it” for those who might need this in the future. The plugs will be set into their square holes with the edges flush to the surface. The tops are pillowed ~1/64” making them sit proud. Each plug must be polished to give it a beautiful sheen. I started with 6 1/4” X 3/...
This was a challenging commission from a very dear friend. Make a box containing her Red Star.Well the starting point was a mozaic she has hanging at her home, conveniently posted on her Facebook page (I do love the net, everything at you fingertips). I decided to base the design around the large, black bordered, star in the top left. The design was accepted so here I went. The first question I asked myself was – How to do it? The clue was in the mozaic and heres how I did it. P...
This is an earlier project of mine that also neatly shows one of the simpler box making techniques I use, that of the mitred box with drop-on lid. First we see the basic components: On the left are the four sides, each with a 3mm slot routed in near the bottom to hold the base. The base is bottom right and is two layers of 1.5mm birch aeroply. The top is the last piece, top right. This particular one is a three layer sandwich; 3mm design, 3mm ply and 3mm maple (this bottom 3mm will loc...
I call this the “Opposing Arches” table. This commissioned glass top display table, or buffet, is 50” wide at the base, 14” deep and 29” tall. It supports a piece of glass that is ¾” thick by 18” by 66”. The construction is shop sawn zebrawood veneers, laminated on two layers of 1/8” poplar bending ply, on a curved torsion box inner core. The curved members are then framed in sold quarter sawn sapelli. The divider box is shop sawn veneer, cut from a very fine grained piece of Macassar...
Today I sanded, I sliced, I diced and I shaped. I was not at home to Mr. Cockup. Today I’m fierce and to the strains of ‘Fearless’ off, Pink Floyd’s Meddle off I went. All this took just two hours.. First I sanded all the slices to 6.93mm then I glued them together (superglue, most precise and quickest) Then I shaped the triagle ends on the disc sander The I fulfilled my promise of yesterday and chopped them into little pieces Back to the...
I couldn’t think of a better way to celebrate the completion of a project like this than my favorite 16 year old single malt… Except for maybe my favorite Anejo: Things I learned:- Green and Greene were some amazing designers. I already knew this but I have a much better understanding now.- So is Darrell Peart.- The Hall brothers deserve far more recognition than they get. If you don’t know who the Hall brothers are then read Darrells book.- Measure 3 times, cut once. Twic...
Inspired by the work of Patron I have recently rescued my bandsaw from its dusty corner of the workshop and have produced this pattern. I intend to use it as a box top but might just frame it and hang it on a wall as a picture. I think it looks like a pair of eyes, hence the title. Heres how its made 1. Take four square slices of timber; Ebony, Purpleheart, Yew and Sycamore of identical size. 2. Tape them together with double sided tape. 3. Cut your pattern. 4. Mix and match to create a...
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