I was able to plane the stock for the shelves yesterday. I glued up a large enough blank for two shelves, then used the fence to cut them parallel. I then used the cross-cut sled to square the other sides. I got to use my Delta new mortiser to make all of the mortises (3 on each side x 4 sides = 12 total). Luckily, they were all 3/8” and had the same offset from the front/back. This meant that with one setup, I could knock them all out. If I had done them with a chisel, ...
Sorry for the False Start Guys… I had the privacy setting turned on when I posted to YouTube. (D’oh!) It’s Finally Here! Whew! It takes a lot of work to shoot a video, edit, and get it posted to the internet. I am still struggling with posting to the internet. My HD file sizes are too big to be accepted by BlipTv and YouTube, and once I get the size down to an acceptable limit, they lose quite a bit of quality. This is a bit frustrating and makes me sad to see al...
I’m Workin’ On It! I plan on getting the full video posted by Sunday, 13 Sept 2009. I hope to memorize my lines in time:) Back to Editing… Peace, Love, & Woodworking
A friend of mine has a cabinet shop with a spray booth and was nice enough to let me play in it. These photos were all taken in his shop. Here is one of the samples we tried on a test piece. This is aniline die dissolved in alcohol. WOW, I really like the color! We used his Festool sander for the final sanding. I had to stir the dye for over an hour. On goes the die: Sanding in between coats of sanding sealer and lacquer: Er...
The finish was sprayed yesterday. It was a combination of a dye stain, wiping stain, and a protective coat. The dye stain was srayed on only. Since it was thinned with about 50 parts to one thinner, it dried in about 10 seconds. That gave me the very dark tone I was after. Some production lines use this process only for their color, but I feel it doesn’t give the piece enough depth. I still use a wiping stain, in this case Dark Walnut, to “pop” the grain. The finish...
To all who have asked about the red & black quilted maple on my Pagoda Jewelry box.I think that in this case ignorance is bliss. After I worked out a recipe that I liked I read on other sites that I had done it all wrong! Oh well, I like the results.Here is my formula:½ bottle ( yep, half a bottle) of TransTint black in ¾ cup of distilled water.Saturate a rag and wipe onto the piece until you get a uniform deep black color.Let dry until no longer cool to the touch.Sand with 180 then 220 t...
Which Wax?I bought a new kind of wax by Howards based on a recommendation from a friend. It is called Walnut. I compared it to the Briwax (Dark Brown) which I have have used previously. The Briwax is much darker. The Howards smells like citrus and claims to provide u.v. protection. It does seem a little more gritty, but applies smoothly. Here is a shot with one base assembly (right) finished with the wax. The other is not (left) Booooooooooring.After finishing the base and the under...
Shellacin’I cleaned up 90% shop dust by vac and broom and then run the overhead air filter for a bit before finishing. I protected the workbench with plastic. The panels are raised up on scrap sticks. You can see a bottle of Transtint (Dark mission brown) in the foreground. I add denatured alcohol to a container and then add the shellac to the consistency of a 1lb or so cut. Very thin. I am padding on the shellac with a clean t-shirt scrap wrapped around another scrap. I also ...
Finished! Well it’s been a long journey and it did not end without one extra push. I finished installing the copper handles Monday by 11:30. There was a couple of scratches but I was certain I could buff them out. This is a skill that goes with the territory. I worked on the finish for the next six hours and I could not get the finish to blend. How to Remove a Scratch- After exhausting all other options this is what I resorted to today: Yes you are seeing it correctly...
Another Milestone I am pretty excited to share with you guys today’s progress. I got all of the handle pieces finished! Next I have some touch up on the doors and the final install. I am sure I will have a full day of technical sweating. I had to brush the pieces again on the wire wheel to brighten the finish. I then hung them from the ceiling and wiped them down thoroughly with acetone. This strips any oil from the surface. I sprayed them with an acrylic resin lacquer by Sh...
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