The last few items are optional and aren’t nearly as difficult to position and dimension. Top-section Fixture: pencil holder/spacerThe plane divider lattice for the jointer includes a large gap in front of it. So to fill this space, and to keep the plane from sliding back and forth like a dinner bowl in the galley of a ship in high seas, I made a spacer. But rather than simply cutting a piece of ½” thick stock for it, and wasting the space, I decided to make a holder for pens, tweezers bru...
For those of you who enjoy making lots of mistakes and finding out after hours of work that your tool placement won’t work, I highly recommend that you dive right in to making your rack and don’t bother with a prototype. I don’t enjoy that process, so I very much bothered with a prototype. This allowed me to firm up a number of dimensions while simultaneously avoiding nasty mistakes. I began by laying out all the tools I wanted to put in the rack onto my workbench. Then, starting from t...
My original thought was to store four backsaws. 1. Disston 10” dovetail.2. Disston 12” carcass.3. Disston 16” tenon, XC.4. Spear & Jackson 14” tenon. Note that this many backsaws can make for some cramped conditions. So to prevent the backsaw till from turning into a game of Tetris, I opted to go with a single tenon saw. I can get away with this considering that I don’t cut deep tenons. Moreover by filing the saw at 10 degrees rake and 10 degrees of fleam, I can perform ...
Fixtures really make this chest an excellent storage space. And since I intend to travel with my chest, I want it to travel well. By “well” I mean that I don’t want tools to be damaged in transit. As is, the virgin top space doesn’t meet that standard. So to ensure that things stay put during the rigors of a “Florida or Bust” road trip I created a number of fixtures. Top-section Fixture: plane dividers latticeOne of the reasons that my fixture layout worked out so well was because I...
I created two fixtures similar to Christopher Schwarz in order to dock two panel saws (rip and XC) to the inside lid surface. After trial and error, I came up with these fixture dimensions: The rip saw’s handle faces to the left while the XC saw’s handle is located to the right-hand side of the lid. When the lid is open, the teeth face upward. Since each saw is wider toward the handle than the toe, the groove to house this portion of them is longer. I laid the saws one over another and...
Spicing up your buildThe chest is pretty plain Jane as far as designs go. To spice it up, I used a few techniques that others around the Net have turned to. Bead details break up monolithic panels. To make the fall-front door stand out, I used my 3/8” side-bead plane to put a bead on the panels adjacent to it. The chest’s back panel also got the beading treatment. It consists of three panels joined via tongue and groove joints. The bead detail helps disguise uneven edge joints. ...
Chris Schwarz’ plans for building a Dutch tool chest in Popular Woodworking Magazine are pretty straight forward. It’s an easy build. I would have loved more detail on making the lid. And if by “more” you take that to mean “any”, then you’re correct. The drawings for the large tool chest also fail to show the notches you’ll need to cut into the middle shelf to accommodate the battens on the fall-front door. Other than that, the plans did their job. That is, until I got to configuring ...
It’s been some time since my last blog post on this tool chest, but I’ve been making changes and using the tool chest for the past month, really putting it to the test. I debated with myself for some time about what to do with the lower section of the tool chest. I liked the idea of having an open space (what I originally intended) because it’s easy to grab tools as long as they are in my line of sight. However, it was not ideal because there was a lot of space wasted and...
Warning: The letter W makes a lot of appearances in this post. If, for some reason you don’t like Ws, then just move along. I knew I wanted to add something decorative to the tool chest and my first thoughts were either a logo of some sort or a fancy word in ancient Greek or Latin (I’m a nerd like that). Since I don’t have a logo yet, I ruled that option out. I came up with a couple of Greek or Latin words that I thought might be neat, but decided that would be too much e...
My goal on the Dutch tool chest was to incorporate a space for two larger saws in the design. Like Chris Schwarz’s Dutch tool chests, I was determined to locate the saws on the lid, yet what I didn’t like about his design was that it required ample space on both sides of the tool chest to pull the saws out. I usually don’t have much space on either side. Here’s his design (and notice that you can’t pull that bottom saw out without running it into that workbench o...
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