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Woodworking blog entries tagged with 'drill-driver'

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Split Top Roubo Bench Build #15: Pretty much done

04-01-2015 11:02 PM by ic3ss | 13 comments »

I put in an eleven hour day yesterday on this thing, the work was really kind of fun compared to the tedious work of digging out mortises of the day before. I’ve never tried the draw bore method of locking a mortise and tenon together. I didn’t even use clamps. Well this morning I just had to get the tops to fit on the tenons, so after trimming back a couple of mortise surfaces they both fit down snugly, a very sweet fit. As a bonus, the sides of the tops ended up flush wit...

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Split Top Roubo Bench Build #14: Final assembly of the base

04-01-2015 02:48 AM by ic3ss | 0 comments »

I was out in the shop/garage at 8am today and didn’t finish until 7pm. I don’t recall taking a lunch break, or any break for that matter, the day just flew by. But I did get a while lot done. Yesterday was all fitting the mortises and tenons. That took all of yesterday and I left it dry fitted together. This morning I had five things to do before I could drill holes for the draw bore joints. I ran the legs across the table saw to chamfer the bottom edges, check the leg v...

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Split Top Roubo Bench Build #13: Cut tenons, make mortise jigs

03-30-2015 12:38 AM by ic3ss | 0 comments »

Whew, my workweek is finally over and now I can have some fun. I’ve been thinking all week about today, particularly what I still need to get to push this project along. I needed a jig to cut the mortises, and I was looking at pattern bits and I came away with an education. Top bearing straight cut pattern bits are expensive. I didn’t want to spend that much so I went to woodcraft last week when I bought my last pieces of wood for the leg and rail, and picked up a guide bushing fr...

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Small Secretary With Tambour Door #12: Hardware and Final Assembly

03-29-2015 10:39 PM by Guy Dunlap | 14 comments »

It’s finally finished! In this video I perform the final assembly of the secretary. I install the tambours and handles, the backs, and the drawer hardware. Yes, I did end up going with the larger pulls. There were some very good points made about the larger and smaller pulls. However in the end, it boiled down to my beautiful wife making the final decision. A nice coat of wax and it’s complete! Thanks to everyone who watched and supported me during this build! As always, I welcome your com...

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Split Top Roubo Bench Build #12: Finish up the leg vise

03-25-2015 02:37 AM by ic3ss | 1 comment »

Had a surprise today, more funds available in the budget than I thought so I went to the lumber yard and got the wood that I needed. Got it all milled up and the front rail is now in the clamps. Due to my clamp shortage, I’ll have to glue up the last leg after I get home from work tomorrow night. But that’s good because it’ll set me up perfect for next weekend’s activities. I picked up a 2 – 5/8” forstner bit for the plastic bearing ring, a 4” fors...

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Split Top Roubo Bench Build #11: A chop is born

03-23-2015 11:21 PM by ic3ss | 0 comments »

Today was a light day for me as I’m running out of things I can do until I get more wood, so today I cut out the side profile of the chop. I had this piece of thin ply laying around so I ripped it down to size and put my alignment marks on it, then drew the shoulder using a french curve template. Using the centerline I was able to do both sides. I clamped it on edge and sanded the template profile smooth then traced both sides on the chop. I cut a bunch ...

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Split Top Roubo Bench Build #10: Mounting the Criss-Cross

03-23-2015 01:05 AM by ic3ss | 4 comments »

Yesterday I picked up a 1 – 1/4” forester bit and a 3/8” x 10” long brad point bit at Woodcraft. The forstner bit is for drilling the hole through the chop and leg for the leg vise. The bit is too short to make it all of the way through the leg so I also need to get a forstner bit extension. The 3/8” bit is for the pins that hang the Criss-Cross on the chop and leg. The chop is 9” wide so this was barely able to make it through. I didn’t want to hassl...

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Small workbench based on shipbuilt's Short Block V8 (Workbench Challange) #3: Leg stretchers, assembly bolts and bottom shelf.

03-21-2015 05:15 PM by brianb6603 | 4 comments »

This part was very straight forward, The stretchers were assembled from 3 strips of 3/4” BB glued together with Biscuits to help keep everything aligned. The center strip is 1/2” longer to make a tendon. Next I made a router template to make the mortises in the legs. At that point it was just a matter of laying them out and cutting them. While I had the legs out I needed to make clearance slots for the 2 dog holes on each side of the left side leg. ...

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Split Top Roubo Bench Build #9: Finishing up the tail vise

03-19-2015 12:57 AM by ic3ss | 0 comments »

Yesterday the last thing I did was cut up that big walnut board and laminate two pieces for the leg vise. Took it out of the clamps this morning and I think I’ll wait for this Sunday before going forward with it. After I was done yesterday, I was in the house and heard this big crash. I never did find out what it was until this morning I saw the walnut glue up had fallen off my table saw and bent one of my hand screw clamps. Oops. In the meantime, I worked on the d...

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Split Top Roubo Bench Build #8: Install the tail vise, done with the top

03-17-2015 12:43 AM by ic3ss | 2 comments »

Yesterday I took the end cap and cut out two mortises first using a spade bit and then chiseling it square. I had to trim the tenons down a bit to fit in, and when I was squaring the small mortise, part of the end grain wall broke away leaving me with a big gap. I really didn’t want to make another end cap and do all of this work again, so I think I’m going to go with it for now. If I decide later I can’t live with it, I can just take it off and make another o...

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