I finally got some time back in the shop. I calculated the size of the outfeed table, had a friend with a cold press laminate both sides of a sheet of MDF for me, I cut it roughly to size and set it aside to finish up the base cabinet. I lost some photos somewhere for the middle of this process, but once my blade storage shelves were sanded out, I turned some purpleheart center dowels on the lathe for the blades to sit on. I made two sizes, one for the 10” blades, and one for the...
It’s been some time since my last blog post on this tool chest, but I’ve been making changes and using the tool chest for the past month, really putting it to the test. I debated with myself for some time about what to do with the lower section of the tool chest. I liked the idea of having an open space (what I originally intended) because it’s easy to grab tools as long as they are in my line of sight. However, it was not ideal because there was a lot of space wasted and...
“Size matters on drawers” Time to get down to the drawers. It’s kinna like getting into the underwear (not in a dirty way) of the cabinet. Call it the “Fruit of the Loom?”.When making drawers, size matters, so I will work on getting every 1/8” I can (or mm for you, Europeans). The first step is making the face frame thin. Or in this case, no face frame, just 3/4” thick dividers. European style cabinets are a good way to do this, I just don’...
Let me start by saying that the first part of this blog although posted earlier today, was actually made about a year ago, I just posted it today as a preceding part to the one you’re reading now… tried not to double post and ‘push’ other’s from the blog front page, so I waited half a day between 2 posts, although both were made ready at the same time. to continue the story were I left off, what I found most difficult with setting up the box was the box joints...
I worked a 12-hour day in the shop today! I just had to finish getting those drawers in. Building the Drawer Boxes This is the 1/2” Beech for the drawer sides: I chopped it up and then machined the dovetails on my router table: Dovetails done: Assembling the drawer boxes: Glue up Installing the drawer boxes It took me a while to figure out how to install the Blum hardware. But it looked good when It was in: And then the drawers w...
Frame is made from 2X4 construction grade pine. All shiplapped, glued, and screwed together. The wheels are locking wheels from Harbor Freight. (if you look close you can see the mistake I made in the upper left hand corner…I decided to just leave it) 1/2” BCX plywood for top and pegboard for the sides…. Next up is the drawers. I plan on making two pull-out drawers in the front. I’ve completed one of them so far (minus the drawer front). The b...
Today I was able to resaw some 3/4” boards to make the 3/8” (slightly less) material for the drawers, cut the parts, and joinery, and put it all together for a dry fit. I had originally planned on having 9 individual drawers in the center compartment, but for lack of materials and time, I ended up making 3 large drawers and I’ll put dividers in those and see how it goes, for ease of use it might be better to make 3 smaller boxes for each drawer so that each one can be tak...
What is the difference between Stumpy Nubs and the Townsend brothers? While you’re pondering that unbelievable brain teaser, ask yourself what is the best tool you own that cost less than $4 new, and try to picture Stumpy cutting his hair with a lawn mower. Those are just some of the things you’ll find in the latest episode of Blue Collar Woodworking! When you’re done, visit the Stumpy Store for detailed plans of our Bench-top-biscuit-machine. And watch more great e...
I had a little bit of time this afternoon to work on the little case… I keyed the miters with walnut: Glued up the dividers: and, cut out the all the drawer parts: I’ve got drawer bottom stock prepared from the first day (in the background of the photo above), so my next step will be to cut the joinery for the drawers. And, since this is supposed to be a quick and dirty project, I’m going to rout the drawers with a drawer lock bit. Like this:
This is my next project, a wooden mechanic’s style tool chest and I will have a matching top to go with it. All in all I expect about 30 drawers. At least I bought enough of the handle material to do so. My plan is full extension drawer slides. 2 1/2” drawers except for the bottom 2 rows. The top chest will have a hinged lid with shock absorber supports. If I’m going to drop a grand on a nice toolbox, I might as well build it, is my thinking. My question for the mass...
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