Hello again folks. Here I am in the home stretch. I say that but I know there are still a bunch of details left. I decided to go with drawbored Mortise and Tenons with no glue. The splayed legs on this bench make it incredibly stable as is so it’s not necessary at all. I also won’t have to worry about glue not curing well in the cold weather. The idea of not watching the clock during glue up is pretty nice to, especially on an assembly his size. The hole stress free thing is true in the...
The process of drawboring has been mostly covered but I felt like giving a few tips in case this is in your mind to do on your table. The main thing is to make sure that the holes are spaced so they miss each other and are close to the middle of the tenon (mine could have been closer). Also make sure that the hole you drill is not going to be under the shoulder of one of your rails…simple mistake that makes assembly kind of hard. Your holes should be as close to the rails as they can be witho...
The mortise and tenon is one of the strongest fundamental joints available to woodworkers, but there are a couple of ways we can make the joint even stronger and longer-lasting. One option is to simply reinforce with pegs. While this doesn’t really make the joint all that much stronger, it does help hold the parts together in the event of glue failure. I have repaired numerous chairs where the only thing preventing the piece from catastrophic joint failure was a small 1/4” dowe...
After last week’s ongoing progress, it felt a bit slow this week (which it is), but I did have some things I wanted to share, and also was able to finish the base with 3 coats of BLO which is what I’m going to keep on it for conditioning the wood, and protecting it from moisture. Mistake #1: Drawboring to the wrong side (cringe) 2 legs on each side of the base are connected together using 2 short rails. The top one is using a sliding dovetail, while the lower one uses M&T. ...
I tried my hand at drawboring for the first time today, inspired by Peter Follansbee's hearty endorsement (skip to 10:00, and then 20:00 for the impatient). The project in question is a toolbox made from salvaged pine. I was pleased with how the mortised sides turned out, so I didn’t want to spoil the look with fasteners. Enter the drawbore: The perfect solution to cinch up those joints and make the pesky cracks disappear. As for the choice of peg material, split oak is common...
Now that I know what the actual width of the top will be (23 1/2 inches by the way) I was able to cut the short stretchers that connect the front and back legs: I decided to try to drawbore the legs with 3/8” pegs since the short stretchers will be attached permanently. I had already drilled the holes in the legs so all that was left to do was to mark the location on the tenon so the holes could be drilled. I couldn’t get the stretcher all the way into the mortise for som...
I took a short break from wood today since I will quickly run out of things to do until my new Tenon Saw arrives. One thing that needs to get done is to make some dowel nuts for the bolts that will hold the long stretchers to the leg. There are a couple of reasons I wanted/needed them to be custom. 1st was that I couldn’t find any that were sold separately from the bolts. Most of the “bench bolts” I have seen for sale are only 6 inches long and I needed 8 inch bolts si...
The base is assembled with mortise and tenons. I also pinned the tenons using the drawbore technique. For some reason I didn’t take many pictures of the mortise and tenon work. I’ll describe some the process I used. I first hogged out the mortises on the drill press.Then I hand chiseled the mortises. This is where I had some issues with tareout/splintering on the sides of the mortises that ran with the grain. I always made sure I was working with a sharp chisel, when I worked on these s...
First of all I just want to say that I love the term “sliding deadman”. I think it’s hilarious! As a forensics investigator for the Edmonton Police Service (a city nearing a million in population) I have seen my fair share of dead men, literally. But I have never seen one sliding! Not even in the cold, snowy, icy winters that we have. But I’ll bet that if I do, I will probably bust a gut laughing while thinking about the work holding device on my bench instead of whate...
These posts haven’t been exactly chronological. For example, in the last entry, (about finishing the underside of the top) some of the stuff I did prior to finishing the legs and stretchers, and some of it I did after. But for the sake of giving better flow to this blog, I thought I’d lump stuff together in logical parts. I digress. My drawbore pin arrived from Lee Valley recently, so I was able to finally connect all these mortis and tenon joints. As I had previously menti...
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