Next on the list was plugging all the screw holes and drilling holes for the recliner bar. I was considering making the plugs out of oak with a plug cutter but after making a test board with the stain and poly I planned to use on the project, I really liked the contrast between regular dowels and the rest of the chair so I opted to go that route. All the plugs were glued in and cut flush to the surface. Thanks much to my fiancee, Dani, for all her help plugging! I know she has a lot of ...
It has been a while since I decided to do a project that contained a lot of dowels and I now remember why. I hate working with dowels. No matter how careful I am, it seems like I cannot get them to line up correctly! This time around, I even purchased a dowel jig from Lowe's to help with the alignment and positioning. In the project, the rails are made by putting the slats between two styles. Two dowels on the end of each slat, times 10 slats = 40 dowels. Each rails connects to the ends...
I recently got a 6 foot length of sycamore which I cut in half in order to make a chopping block/table 3 foot by 2foot. Even after cutting in half the boards were so badly twisted that I had to split them length ways in order to flatten and plane them without removing too much material . The picture above shows the boards sawn ready for jointing and planing. I first of all flattened one face on the jointer and then put them through the thicknesser to achieve a consistent t...
While my leg vise hardware is still being machined to mate screw and the wheel I’ve been working on the legs. In particular got ready for draw-boring. My target was 10mm pegs (3/8” approx). I made them from rough oak stock: first planed it a little, then ripped into beams and planed square blanks about 11×11mm (7/16” approx), so I had about 1mm allowance (1/32” approx). Then I rounded them roughly with the block plane: At this point dowels w...
Not much progress since last time, but still some. First of all, I made my wagon vise a handle. It’s been cut from raw oak stock that I took from my country house almost two years ago. I started with planing it to be a square, then to be octagonal, then I doubled number of edges yet more couple of times, and finished with some very light sanding. To make end knobs I used my poor man’s lathe: Time after time I use it to turn knobs, handles and such: And here is my ...
Well after another two months of stewing I decided the best way to get rid of temptation was to give in to it and I bought the Dowelmax. Delighted with both the product and the service. As for the price… 300$ in the bank earns 2% after tax i.e.$6 a year. With inflation at 4% this means I was losing £6 a year….misery.Converting the cash into the Dowelmax means I have an asset which will last a lifetime, (or several lifetimes), appreciate in value, make/save money by using it on p...
Fly fishing is one of my other hobbies and like wood working, it can be very expensive. Thankfully, I’ve been fly fishing for close to 25 years and gradually acquired some really great gear that will last a lifetime. To keep costs under control, I like to tie my own flies and build as much of my own gear as possible. I built a custom fly rod back in 1998, and it is still my favorite (a 9ft 6wt on a Winston 3-piece LT blank). I was able to save 60% off the stock rod by building it ...
To see the version with pictures, please click here. Finally, the day I’ve been working towards for the last three weeks or so has arrived! I was able to successfully glue up the base and insert the oak pegs. It is no longer a collection of parts and sawdust…it is now a collection of glued together parts and sawdust! I started by making 4” pegs out of the 3 ft long oak dowels that I had purchased with the initial lumber investment. I haven’t really worked with...
Past experience has made me very wary of dowel joinery. I don’t need a Dowelmax…I don’t want a Dowelmax…I can’t afford a Dowelmax…but yet I find myself on the verge of buying one. I believe I am suffering from Dowelmaxitis. This is a psychiatric illness brought on by reading too many fantastic Dowelmax reviews, written it seems by fellow sufferers who have succumbed to the illness and finally bought a Dowelmax.Can anyone offer an antidote. Surely there m...
Many years ago a dowel plate or dowel sizer was a pretty common thing to find in a furniture or cabinet shop. Even then, the diameter of the dowel would change with humidity and they weren’t always the correct size so the dowel plate corrected that. If you want to have dowels of a non commercially available species like Ebony, you could make your own. Well, things have changed and the dowel plate is a hard to find item. Lie-Nielsen has a beautiful one in their catalog but it has ...
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