I frequently I need to cut multiple dowels to a uniform length. Some projects require only a few, while others – like the small race cars I make – require hundreds. In the past, I usually drilled an appropriately sized hole through a block of scrap wood, clamped it to my miter gauge, and rigged a stop block on my table saw fence to gauge the cuts. Although this worked reasonably well, ends were often splintered, and I never seemed to be able to find the block the next time I needed i...
With the horse finished (literally as in 2 coats of shellac) the only thing missing was 2 handles for the ride. as it seems the horses ears were a good alternative and worked well, but proper round handles would probably be more comfortable for younger ones and well, I have the mounting holes for them already so better put them to good use. My original idea was to use mahogany for the handles as I have a left over of mahogany that was my workbench wagon vise handle that was transformed int...
Here are some pictures I took of the mitred frame I’m putting together. These were taken this morning (Monday, the 19th), before I trimmed off the ends of the dowel rods and before I went down to the glass shop to get the piece of glass for the top. Since I’ve now come back from the glass shop, it sort of looks like they might have cut the glass a hair too big (I took the frame to the store so they could measure directly), but I’m not complaining̷...
In this time lapse, i’m building a trestle coffee table from Walnut. At this point i’m attaching the underside storage to the top of the table. The underside of the top and entire storage shelf has been sanded up to 500 grit and buffed with a wool pad to burnish and clean out the pores in the wood. What a shine one can achieve from just bare wood, its amazing, silky smooth! First I measure and drill the holes for the 2’’ x 3/8’’ dowels that will attach...
The platform is a four leg design. The legs are 6 1/2” high with a 4 1/2” runner in between them. The legs are attached permanently to the footboard with 3 dowels and 2 pocket screws. The side rail runner is connected to the legs by a draw bolt and a half moon type connector. Two of these type of connectors in each corner along with a single dowel. Even though this is a full size the platform is 70” overall wide. There will be bookcases that will sit on the platform and ru...
Still working on the marking knife. Now I need to drill a small (3/32”) hole for the tang of the blade. Got the bit, but it’s too small for the chuck of my bit brace. I decided to “mount” the bit inside a dowel, and either put the dowel in the bit brace, or just twist the “dowel drill” by hand. First, I hammered a nail into the dowel, since it was easier than trying to twist the drill bit into the wood by hand. I wasn’t sure if it would split the d...
Hi Guys, I want to cut a V shaped notch in a piece of wood and use it to hold a dowel while I cut it shorter. I was planning to do it on my table saw since I don’t have a router bit big enough to do the job. But, I have not found a comfortable way to do it. Fear that the block of would will go flying has stopped me in my tracks. Can someone please talk me through a safe way to do this. If you give me your phone number I will be happy to call you. Thanks in advance and have a great evening.
I’ve been fiddling with wooden hinges, and can’t get good dowel stock. Epecially dowel stock that matches the species of wood I’m working with. I gleaned this jig from another Rob Cosman video. I took a 2” piece of walnut from the scrap pile. I drilled a 1/4” (0.247” actually) hole in it close to one face. I took a few passes through the drum sander to just show the hole cut. I chamfered one end to accept the workpiece stock. I clamped an old plane...
From Marine Surveying to inventing a woodworking tool: why of course, what else would one do? This week, I had the pleasure of speaking with Jim Lindsay, President of OMS Tool Company and inventor of the DowelMax. The HistoryI asked Jim how the transition to inventing took place and he shared a bit of history with me. In 1995, he was ten years away from retirement and not really looking forward to it. Then, one day as he was working in his shop, he had the idea for the soon-to-be “Do...
Well, I never did have the time to post the progress of this project as the actual progress occurred but it was completed and now I have a few moments to finish up this series and check it off my list. This project was much more time consuming than I anticipated but a good learning experience as it had several challenges. I’m relatively proud of it and KT loves it as we have a closet again (our clothes have been hanging from a hand rail supported by the two sides of our loft balcony ...
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