Hello. With the shell and lid of the chest complete the next task on the agenda is building the skirts. The skirts are essentially moldings that protect the shell of the chest from damage and help seal the lid off from dust. Though unlike normal moldings and skirts on many other chests, the tool chest Chris describes has skirts which are dovetailed at the corners. This creates a skirt that will not open up due to seasonal humidity changes. The dovetails are also oriented so that the tails ...
Hello. So at this point the shell parts are all dimensioned and ready for joinery. So I began by marking each board to orient them: front, back, left, right. Then I set my marking gauge to the thickness of the shell parts, then scribed with that setting across each board’s end (make sure to scribe the edges of the tail board, but not on the pin board). Next I set my dividers to lay out the tail spacing. After a few tries I got them set to produce 12 tails with just a ha...
Top joins the sides with half-blinds, so let’s clamp up and get started. Mark and cut the tails. No dovetail jigs… It’s for strength, doesn’t have to be perfect as a shop joint. Chop the waste. Gauge setting for the ‘inset’ of the pinboard, then balance the tail board to tranfer tail lines: I did place a straightedge alongside the setup to ensure the layoit ot the two pieces stayed ‘square.’ Sawing pins...
I ran across the ”Workbench clamp for perfect dovetails” article by Michael Pekovich from Fine Woodworking. The article suggests drilling holes in your bench to accomodate pipe clamps to hold down a guide board. I REALLY like the clamp idea but even though I revere a bench as a consumable, I’d rather not drill THAT big of holes in it. I’ve come up with an alternate solution that does not require any new holes in your bench. This means it can also be used in whome...
Hi Everyone, Well, I promised that I would do this. Here is a video I did at the castle last night. The woods are mahogany and poplar. I believe that this is a realistic way to make dovetails for a quick box or drawer. I always take a bit more time and care on finer projects. Hope you enjoy!
So heres the finished thing. You can see it open in the pictures on the bottom. Better pictures soon to come. The drawers are an important part of my design because of my mother. When I was younger she taught my older brother and myself how to play canasta, and always had two nice decks of cards to play, unfortunately we were not the cleanest while playing and the cards almost always got ruined. Eventually she started to hide the cards. It came to the point where she would burry the c...
So here it is, the final glue up. I over clamped to be safe, not in the sense of clamping pressure but as far as where I was clamping. This glue up entailed gluing all 4 sets of tails and pins with the mitered front (all the same piece) of the carcass as well as gluing in the center of the floating panel. By glueing the center of the panel I control the movement of expansion and contraction to both edges, ensuring the gaps always stay very close to the same, also keeping them as smal...
The new tool box at work. It’s not a pretty thing, but the design has a long gestation. Chris Schwarz has been promoting his conversion to hand tools for years now – and he finally documents the slow spiral in “The Anarchist’s Tool Chest”. He’s got a book, I guess I have a blog. Either way, I decided on a 24″ by 18″ by 18″ dovetailed box. The moldings and bottoms were nailed and glued on, while the top has a split piano hinge as it’s method of movement. Most of the dovetails are ...
Hello. I have now finished the tail vise, and today I had acually started work on the base. After I had got the dovetails for the tailvise fit and the pins on the guide rod I cut out the place for the pins to be inserted in the vise assembly. I then started work on getting the notches cut in the guide blocks for the sliding parts. Here you can see the guide rod in place, with the one guide block attached to the end cap with a notch for the guide rod to slide through aswell as a small notch...
Hello. Since my 7th workbench post I got the shoulder vise done and started work on the tailvise. This is a picture of the vise from underneath. I have the bench top upside down while I am working on the tailvise. I first tapped the nut in the endcap for the vise. If you look at blog post #10 you can see me making the nut for the tail vise at the end of the video. You can see the 1 inch deep notch cut above the nut which allows for the covering of the tailvise to slide over. A...
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