Slow progress today. I had to do emergency surgery on the Shopsmith Mark V – the lower gear ratio mechanism decided to start grinding on the motor. So I was only able to finish cutting the dovetails on the side panels and the rabbets for the top and bottom. The stopped dados will have to wait until later. Oh … and I finished the removable shelf.
I stained and sprayed lacquer, and let the finish cure for 48 hours. Next I waxed the bed with Howard’s Walnut Wax and #0000 steel wool. Then I turned my attention to mounting the drawer pulls. I use Scott Collins “no math” method for laying out the hole locations. Then I offset the holes 3/16” higher than the layout mark, because the threads on the pulls are off-center. I use a full-size jig to mount the four pulls. -----Drawer pulls installed.-----I installed a...
Time to build drawers for the bed.-----I am using a P.C. jig to machine the dovetails. Everything is pretty standard, except the bit I use, which is a larger 14 degree dovetail bit from Rockler. I like to set up two routers – one with a 1/4” straight bit, and one with the dovetail bit. -----I start by hogging out waste with the straight bit. -----The second pass is with the 14 degree dovetail bit. -----I find this two-pass method makes cleaner cuts, with less chance of the wo...
You might say I’m a bit router-phobic and handsaw challenged. I needed to find a way to use my bandsaw to cut dovetails for a set of small boxes I’m making. Calling this a jig is a little bit of an exaggeration; I cut a wedge with a `1:7 slope from a 6” 2 X 4. I also added a fence on the blade side of my bandsaw miter gauge. The wedge laying on the flat rectangular face with one triangular face square against the miter gauge fence makes a ramp on which to lay th...
I’ve been triple dared to show how I dovetailed my chest, so I’ll give it a try. After shaping the walls, I stood them up at the right tilt individually. In this position I could make a simulated miter line by means of a jig that guided a batten with a pencil at the end. After cutting almost to the line at the bandsaw (1mm clearance at bottom, 7mm at top), I stood them up square in corresponding pairs, and at the right tilt. While in this position I could plane the end of ea...
Just a quick update.. I see a lot of views but no feedback.. I’m beginning to think this is a stupid idea but, I’m pushing forward anyway. I got the legs rough cut and ready to be mortised into the hinge. I also got the brass curve cut. The geometry of that thing is a bit confusing but I think once the legs are shaped and the mortise is in place for that to go through it will make more sense. Right now the curve doesn’t seem like it will want to go through the same spo...
TrimChests and wardrobes benefit greatly from the added visual detail of trim applied at the top of the case. Watch this video to see how I cut the cove for the trim on my Dr. White’s chest. Trim after application and prior to final sanding. Out-of-focus shot of the temporary fence set-up I used to make the cove cut. Be sure that your clamps have a good hold. Often, the areas under or near the edge of the table saw are difficult to attain a good clamp hold. NOTE: Years ago,...
In this segment I assemble the right and left legs. I go over the half-blind dovetail and also the bridal joint. Thanks for checking it out!
Complicated Face Frame The Dr. White’s chest is a combination wardrobe/chest of drawers and has a complicated face frame. There are eight mortise and tenon joints, ten dovetail joints, and one half-lap joint in the frame. I cut the dovetail joints with my Leigh dovetail jig. Watch this video to see how I cut the female portion of the face frame dovetail joints. I cut the male portion of the joint using the same jig in the vertical mode and the bit set at the same depth. NOTE: Chip out...
What to Expect This blog series will highlight some of the techniques I use in solid wood case construction. My previous blog, about building the New Gloucester rocker, covered nearly every step in photographs with an occasional video. This blog will not detail every step along the way, but will rather explore key details of case construction using primarily videos. The videos are “rough takes” since I’m not going to spend the extra time to edit them. In those situati...
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