Last year I had the opportunity to drive from Missouri to California to visit my 92 year old Grandmother. It’s always great to see her and visit the house that she and my Grandfather lived in my whole life. About 15 years ago my Grandfather passed away, and left behind a collection of unique tools in his garage that he had amassed over his lifetime. It was on this visit, last year, that I found an old saw hanging in a locker in the garage. I had no knowledge of hand saws at the time, bu...
Two years back, I graduated from college, got a ‘grown up’ job, and finally had some very limited discretionary income to devote to hobbies. I wanted, more than anything, to get into woodworking. In polite company, I describe it as ‘therapeutic’—a productive and beautiful way to give my hands something to do after a full day of ‘knowledge work’. Among friends however… I let on that, to me at least, the smell of sawdust and shavings is darn near nar...
We all have that one project we’re loath to start (in some cases it may be more like 100 projects), due to the degree of perceived difficulty inherent to the restore. In my recent case it was a small Disston Saw. Not sure of the model, but I picked it up at a flea market for 15 bucks a few years ago… it was straight but snagle toothed and filed 7-8 point cross-cut. Far too coarse for steel that thin. I had thought to make it a 11 or 12 ppi rip saw for large pine dovetails. ...
Shop’s Log: May 5 2014 Having been working on some saw cleanups, modifcations, restorations and refurbs, I was finally ready to tackle a project that has been sitting in the saw till for over a year. Last March, I picked up an 8 inch Disston at an antique shop for a very reasonable amount. I thought at the time all it was going to need was cleaned up and sharpened, but alas, it was not to be. When cleaning up the plate, I found a 1/2in long crack at the toothline. I ha...
Just received a Sweetheart era #246 Miter Box. It is in decent working order but really needs a good cleaning to get everything moving like it should again. My original plan was to clean and be done with it but… like usual I can’t just leave well enough alone. Here is the state it arrived in.. Complete with the trip mechanism! Saw is in great shape with no obvious signs of pitting.. only the tote needs help. It also arrived with one of the 2 stop ...
To the saw mill, or not to the saw mill; that was the question I left off at in the first post of this series. Saw Mill Cons Expensive $125 Hr, Plus $50 for blade breakage (Southern California Prices) Far Away – 1 hour drive in a truck that is on “hospice” A few weeks of waiting Saw Mill Pros Has done nice work for me in the past Would get all my cuts done with 0 effort on my part (just money) One thing I noticed was some of the cracks in this contain...
I have been in desperate need of a better way to hold my saws for sharpening. My old setup( two sticks of wood ~26 inches long which I would clamp onto saw plate and my vise) was simply not cutting it (sawing pun intended). I thought about purchasing vintage, but everyone always complained of bad vibrations, they are overpriced at antique shops, and I didn’t want to reposition my saw 4 times for full sized handsaws. I really liked Andy’s (Brit) design. It was economical, sturdy...
Made some good progress on the chair this weekend despite the usual competition for my time and attention. One task was to make the front leg supports and join them with the long runners. In a typical Adirondack chair these are just screwed together (and that’s how I made the practice chair) but I decided to do a half-lap joint which I’ll eventually decorate with some pegs. The layout of this isn’t straightforward, since the long runners are at about a 20 degree angle to ...
After reading many threads and blogs about saw restoration I got to wondering what one of these things cost. Then I stumbled on a Disston 4b at the back a storage shed in a box marked with the name of a very old storage customer on it. We own a boat storage business and when people leave they tend to leave a lot of stuff. We pack it up and put it away in case someone remembers they left something. This box had been put away many years ago by my father-in-law and obviously forgotten. ...
Adventures in Tool Making #3: A Pair of Tenon Saws from a Disston Miter Saw - Shaping, Sanding, Polishing, and Finishing
Happy Fathers’ Day everyone! I got some shop time this weekend and decided to work on the pair of tenon saws again. Unfortunately, I only had time to work on one of the saws, but the procedure is the same for the other one so it doesn’t really matter. I left off last time with the handles roughed out and rounded over from the router. Next step was finishing shaping the horns of the handle. I used a combination of this curved-tooth file that I picked up at an antique...
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