To the saw mill, or not to the saw mill; that was the question I left off at in the first post of this series. Saw Mill Cons Expensive $125 Hr, Plus $50 for blade breakage (Southern California Prices) Far Away – 1 hour drive in a truck that is on “hospice” A few weeks of waiting Saw Mill Pros Has done nice work for me in the past Would get all my cuts done with 0 effort on my part (just money) One thing I noticed was some of the cracks in this contain...
I have been in desperate need of a better way to hold my saws for sharpening. My old setup( two sticks of wood ~26 inches long which I would clamp onto saw plate and my vise) was simply not cutting it (sawing pun intended). I thought about purchasing vintage, but everyone always complained of bad vibrations, they are overpriced at antique shops, and I didn’t want to reposition my saw 4 times for full sized handsaws. I really liked Andy’s (Brit) design. It was economical, sturdy...
Made some good progress on the chair this weekend despite the usual competition for my time and attention. One task was to make the front leg supports and join them with the long runners. In a typical Adirondack chair these are just screwed together (and that’s how I made the practice chair) but I decided to do a half-lap joint which I’ll eventually decorate with some pegs. The layout of this isn’t straightforward, since the long runners are at about a 20 degree angle to ...
After reading many threads and blogs about saw restoration I got to wondering what one of these things cost. Then I stumbled on a Disston 4b at the back a storage shed in a box marked with the name of a very old storage customer on it. We own a boat storage business and when people leave they tend to leave a lot of stuff. We pack it up and put it away in case someone remembers they left something. This box had been put away many years ago by my father-in-law and obviously forgotten. ...
Adventures in Tool Making #3: A Pair of Tenon Saws from a Disston Miter Saw - Shaping, Sanding, Polishing, and Finishing
Happy Fathers’ Day everyone! I got some shop time this weekend and decided to work on the pair of tenon saws again. Unfortunately, I only had time to work on one of the saws, but the procedure is the same for the other one so it doesn’t really matter. I left off last time with the handles roughed out and rounded over from the router. Next step was finishing shaping the horns of the handle. I used a combination of this curved-tooth file that I picked up at an antique...
The last blog entry ended with me having two saw blades ready for handles. The handle material I chose to use was mesquite, which I bought from fellow LJ BlueStingrayBoots a while back. One of the pieces he sent me was about 5/4 thick. I decided to use the Marshall & Cheetham backsaw handle template available at the TGIAG website for these saws. I printed off two of the templates and laid them out on the mesquite to get an idea of roughly how much material I needed. Then ...
I recently came back from spending a couple months in Kansas for work. On one of my weekend trips to an antique store, I found this lonely, broken miter saw tucked in a dark corner. You can see the broke handle, but you can’t see the horrendous rust on the back side. For $10, I decided to give it a new home. Of course, if the saw knew what I was planning to do to it, it might not have agreed to follow me out of the store. Since I already have a Disston miter very similar to t...
The wife and I went out to a local flea market a week ago, looking for nothing in particular. This was the last flea market for the year at this particular venue and the first time we had been this year. I cam across a pair of saws, painted and looking sad. They had tags on the at $1.50 each. I was looking at them and wasn’t sure if I wanted to take on a couple more saws, when the proprietor came around and told me everything was half off. She said it was on account of wanting to cle...
I was out with the wife, hitting up local garage sales, when we stopped at a condo community whose residents are mostly retired. They had Tupperware, pots, pans, and assorted nicknacks. I wandered around there small garage and didn’t see anything I was interested in. I turned to head out and venture onto the next garage when I bumped my knee on something. It was a hand saw with a 50 Cent sticker on it. I did not hesitate, I grabbed it up and handed it to my wife as she headed toward...
In the words of the baseball great Sammy Sosa, “Garage sales have been very, very, good to me.” Or at least that’s what I’d think he’d say if his run of saw luck was as good as mine. The Craig’s List garage sale ad touted “vintage/antique handsaw collection – make offer for one or all,” sandwiched between the Singer sowing machines and the 1960’s Life Magazines. The words “collection” and “make offer” motivated m...
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