We all have that one project we’re loath to start (in some cases it may be more like 100 projects), due to the degree of perceived difficulty inherent to the restore. In my recent case it was a small Disston Saw. Not sure of the model, but I picked it up at a flea market for 15 bucks a few years ago… it was straight but snagle toothed and filed 7-8 point cross-cut. Far too coarse for steel that thin. I had thought to make it a 11 or 12 ppi rip saw for large pine dovetails. ...
Shop’s Log: May 5 2014 Having been working on some saw cleanups, modifcations, restorations and refurbs, I was finally ready to tackle a project that has been sitting in the saw till for over a year. Last March, I picked up an 8 inch Disston at an antique shop for a very reasonable amount. I thought at the time all it was going to need was cleaned up and sharpened, but alas, it was not to be. When cleaning up the plate, I found a 1/2in long crack at the toothline. I ha...
Just received a Sweetheart era #246 Miter Box. It is in decent working order but really needs a good cleaning to get everything moving like it should again. My original plan was to clean and be done with it but… like usual I can’t just leave well enough alone. Here is the state it arrived in.. Complete with the trip mechanism! Saw is in great shape with no obvious signs of pitting.. only the tote needs help. It also arrived with one of the 2 stop ...
To the saw mill, or not to the saw mill; that was the question I left off at in the first post of this series. Saw Mill Cons Expensive $125 Hr, Plus $50 for blade breakage (Southern California Prices) Far Away – 1 hour drive in a truck that is on “hospice” A few weeks of waiting Saw Mill Pros Has done nice work for me in the past Would get all my cuts done with 0 effort on my part (just money) One thing I noticed was some of the cracks in this contain...
I have been in desperate need of a better way to hold my saws for sharpening. My old setup( two sticks of wood ~26 inches long which I would clamp onto saw plate and my vise) was simply not cutting it (sawing pun intended). I thought about purchasing vintage, but everyone always complained of bad vibrations, they are overpriced at antique shops, and I didn’t want to reposition my saw 4 times for full sized handsaws. I really liked Andy’s (Brit) design. It was economical, sturdy...
Made some good progress on the chair this weekend despite the usual competition for my time and attention. One task was to make the front leg supports and join them with the long runners. In a typical Adirondack chair these are just screwed together (and that’s how I made the practice chair) but I decided to do a half-lap joint which I’ll eventually decorate with some pegs. The layout of this isn’t straightforward, since the long runners are at about a 20 degree angle to ...
After reading many threads and blogs about saw restoration I got to wondering what one of these things cost. Then I stumbled on a Disston 4b at the back a storage shed in a box marked with the name of a very old storage customer on it. We own a boat storage business and when people leave they tend to leave a lot of stuff. We pack it up and put it away in case someone remembers they left something. This box had been put away many years ago by my father-in-law and obviously forgotten. ...
Adventures in Tool Making #3: A Pair of Tenon Saws from a Disston Miter Saw - Shaping, Sanding, Polishing, and Finishing
Happy Fathers’ Day everyone! I got some shop time this weekend and decided to work on the pair of tenon saws again. Unfortunately, I only had time to work on one of the saws, but the procedure is the same for the other one so it doesn’t really matter. I left off last time with the handles roughed out and rounded over from the router. Next step was finishing shaping the horns of the handle. I used a combination of this curved-tooth file that I picked up at an antique...
The last blog entry ended with me having two saw blades ready for handles. The handle material I chose to use was mesquite, which I bought from fellow LJ BlueStingrayBoots a while back. One of the pieces he sent me was about 5/4 thick. I decided to use the Marshall & Cheetham backsaw handle template available at the TGIAG website for these saws. I printed off two of the templates and laid them out on the mesquite to get an idea of roughly how much material I needed. Then ...
I recently came back from spending a couple months in Kansas for work. On one of my weekend trips to an antique store, I found this lonely, broken miter saw tucked in a dark corner. You can see the broke handle, but you can’t see the horrendous rust on the back side. For $10, I decided to give it a new home. Of course, if the saw knew what I was planning to do to it, it might not have agreed to follow me out of the store. Since I already have a Disston miter very similar to t...
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