Just a quick video where I walk through my shop discussing the projects I’ve been working on. http://youtu.be/XO8Ub3VQJ0s Thanks for having a look!
Here’s a photo story of how a beautiful sapele slab dining table came to be… I anxiously awaited my flawless sapele slab from a top-dollar dealer… How NOT to palletize a very expensive slab. The 60 inch by 10 foot sapele slab arrived in less than the perfect shape promised. Here it is unwrapped, beautiful, but problematic… Hmm… I would say that’s cupped and sawn pretty bad. Yikes! Not the 12/4 promised. I decided to sand this board rath...
Watch this video to take a short tour of the furniture I’ve made in my living room and dining room. These rooms are the first thing you see when you walk into our house. Unfortunately, the living room had very little furniture that I’d made. My wife and I came up with a furniture plan to resolve that and I’m well on my way to filling the living room with hand-crafted furniture. The rocking chairs are quite comfortable and I love the sweeping lines. The foot stools...
Watch this video that gives a quick tour of the furniture I’ve built for my kitchen and family room. The rooms share an open space and this video shows the placement of the furniture in both areas. This table and chair set was a major project completed in two phases. The first phase included the first four chairs and the table. I completed the first chair in Jan 93 and the fourth in Oct 93. The table was completed in Nov 93. The second phase was the fifth and sixth chairs co...
This blog will follow my build of a dining trestle table from WOOD magazine #28 (you can see how it looks on the store ( http://www.woodstore.net/trestletable1.html ). The trestle table is very delicate compared to most and uses laminated blanks to be strong enough. the original plan is “fixed” (not breakup) but i will modify it a little. OK, to work:after gluing up the blanks, I cut them roughly to shape on the bandsaw. unlike the plan that calls for exact cut and sanding i...
Top finished Frame assembled Four-inch long T30 lags secure the top timbers. Laminated or not? By laying out my jointlines carefully, I was able to laminate some 8/4 and 5/4 together. The glueline is at the angle of the timber, so it is not visible. In addition, I laminated some thin veneers on both sides. Back to the project page… http://lumberjocks.com/projects/71281
I never would have guessed that cutting 4 mortises would take all afternoon. Because the mortises are angled to match the wedges, the fitting process takes a little longer than usual. I cut the first one by hand, then decided to cut the rest at the mortiser. Cutting past the layout line on the shoulder side of the mortise will ensure the joint pulls tight. Keys installed. A few taps on the wedges and the shoulders draw up tight. The keys were cut on the bandsaw. When the k...
End assembly joints are drawbored and pegged with 3/8” walnut pegs. I use this pounding block to set the walnut buttons to the right depth. The buttons conceal slotted screw holes that attach the breadboard ends. Next up is fitting the keyed tenons that connect the two end assemblies.
Cutting the tenon with a router and edge guide jig. This is the setup described by Gregory Paolini. It works well, the only trouble is you have to flip the table several times while sneaking up on the final depth of cut. I recommend cutting only the first pass, then flip and check the fit. Cutting all the way to the shoulder will make it difficult to support the router. The jig is clamped in place, and stays put while you flip the top. Double sided jig helps align the shoulders of t...
After pattern routing the long arched rails, it was time to turn my attention to the top. I started with 6/4 stock, all from the same log. Biscuits were placed every 6” to help with alignment and add strength. I once did an experiment with biscuits – joined two boards with biscuits (no glue) and soaked them in water for a while. I took it around to each family member to see if they could pull the boards apart—- and none could. I took the top over to Creative Woodwo...
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