Now that the dado in the horizontal piece is complete put it temporarily in place over the vertical piece. The joint should be snug but neither loose or tight. Score the lines for cutting the curves on the vertical piece. You can see here the score lines ready to begin cutting. Repeat all the steps shown in earlier installments of the blog to create a dado in this piece that is 1/2 the depth of the lumber, etc. Here you see both pieces with the waste removed. They are...
Cut my first dadoes tonight with a real dado blade set. Several years ago, pre Topamax, I bought a wobble blade. It needed an insert so I took my saw model to Sears. They had to order one. It didn’t fit. I figured I’d have to make one. I got busy with other things and never got back to it. Tonight I needed to make some serious dadoes 3/4” wide. I had some salvaged 1/4” hardboard. I roughed out an insert and friction fit it on the ends to hold it securely in ...
I’m a BONEHEAD.I like my Dado blades.But they have their limitations.Especially pulling the blade through on your radial arm saw.Ripping a 3/4 inch dado 1 inch deep in a piece of hardwood tougher than oak (I have mallets made from this stuff) exceeds their abilityWhen you try anyway the chippers decide to group together in a show of rebellion and the teeth get mad enough to fly off the handle…er…blade. I knew better.I was in a rush.The fix was $75 at saw stop getting new ...
So, I recently built a new cedar gate & needed some handles. I didn’t want to go out & buy some, so decided to make my own. Inspired by “http://lumberjocks.com/projects/48854” CaptainAhab’s handles, I ended up with:Here’s how I built them:Starting with a lamination of 3 pieces of clear Cedar which I planed down to about 2 1/8” thick:Obviously, I made a little template for the top curves out of 1/4” plywood & cut the top curve with the ban...
I posted a picture of a Craftsman Style Frame i made and i thought if anyone was interested, i have a two part video series of how i did it. The main jointery is the use of a half lap. It’s a simple and yet strong joint. I decided to show how to make it using both power tools and hand tools. Hope you enjoy it.chad stanton
I needed some shelves in my office area, and wanted to challenge myself to come up with a super simple yet still strong design using random scraps. They’re basically 2×2 chunks with a dado cut to accept a bit of plywood. They’ve actually got the potential to not be very ugly, but I call these ones ugly for sure on account of the smudged paint, uneven bracket sizes and scrap planks thrown on top :) I used a stack of 3 circular saw blades as my dado set. The blades alon...
Baby Got BackToday we completed our four cabinet boxes’ parts by cutting the groove for the backs. This sounds simple but we had to do a ton of double checking. Plus, I don’t think I mentioned that my biscuit joiner needed a little tune up. After last week’s dry fit, I realized that several of the cabinet rails had slightly miscut biscuits. So we recut 10 rails today. Screwing down the biscuit joiner helped as well. So, on to the tablesaw to cut the groove and trim the...
I’ve always heard that—if, for example, you’re going to quit smoking—it helps to tell everybody you know that you’re going to quit, and on what date you’re going to quit. It helps get you committed (something that’s been talked about, in my case, for years!). So … here I go. My next ww project is a Shaker Style night stand. Actually, it’s two: his and hers. I’m going to build mine first, so I can butcher IT, and then tra...
Well fellow Lumberjocks, I just had to tell you that about my trip to Colorado this last week.I hadn’t had a chance to get to know my BIL until my trip to their home. I went to bring back my two nephews to help with some yard projects. So I got to spend some time with my BIL and get to know each other. Anyway, He took me into his toy room out in the garage. Not being a woodworker he had some pretty neat tools none the less. While we were talking he pulled out a box and handed it to m...
Southern Yellow Pine Work Surface (workbench) #19: Saw Bench/Saw Horse No. 2 - Layout & Beginning Cuts
Straight cuts done fairly quickly, cleanly, and accurately now – becoming second nature. Needed to to shave off a bit more than I wanted to deal with using a chisel, so I am using my mitre/back saw to dissect this “whisper” of a shaving. Thinnest sliver I’ve ever re-sawn before. Oops! Almost messed up! Got be careful with layout & marking. More marks – I’ve gone to marking waste with an “X” even when it’s so obvious, just i...
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