Whatever was selected for the backing material of this cabinet needed to add strength, look good and be 1/2” thick. Plywood meets two out of three of those requirements, but I just can’t fall in love with the idea of plywood in my tool till. Biggest hurdle with any other material is the work I might have to do to get it to that 1/2” thickness. I checked the remaining inventory of poplar (says Don W, and he should know) boards salvaged from somewhere, some time ago. This s...
Cut my first dadoes tonight with a real dado blade set. Several years ago, pre Topamax, I bought a wobble blade. It needed an insert so I took my saw model to Sears. They had to order one. It didn’t fit. I figured I’d have to make one. I got busy with other things and never got back to it. Tonight I needed to make some serious dadoes 3/4” wide. I had some salvaged 1/4” hardboard. I roughed out an insert and friction fit it on the ends to hold it securely in ...
As I have mentioned in an earlier post, it was decided early on that we would make the bottom shelf slatted instead of flat plywood. This actually turned out to be a little more challenging that I had hoped. It ended up with 12 slats, originally 14 but I dropped the 2 outer slats because I felt the joinery would be too busy, all connected with dominos to the front and rear rails. I also went ahead and pre-finished this shelf in anticipation of access issues while spraying. This piec...
So, I recently built a new cedar gate & needed some handles. I didn’t want to go out & buy some, so decided to make my own. Inspired by “http://lumberjocks.com/projects/48854” CaptainAhab’s handles, I ended up with:Here’s how I built them:Starting with a lamination of 3 pieces of clear Cedar which I planed down to about 2 1/8” thick:Obviously, I made a little template for the top curves out of 1/4” plywood & cut the top curve with the ban...
I posted a picture of a Craftsman Style Frame i made and i thought if anyone was interested, i have a two part video series of how i did it. The main jointery is the use of a half lap. It’s a simple and yet strong joint. I decided to show how to make it using both power tools and hand tools. Hope you enjoy it.chad stanton
Baby Got BackToday we completed our four cabinet boxes’ parts by cutting the groove for the backs. This sounds simple but we had to do a ton of double checking. Plus, I don’t think I mentioned that my biscuit joiner needed a little tune up. After last week’s dry fit, I realized that several of the cabinet rails had slightly miscut biscuits. So we recut 10 rails today. Screwing down the biscuit joiner helped as well. So, on to the tablesaw to cut the groove and trim the...
I needed some shelves in my office area, and wanted to challenge myself to come up with a super simple yet still strong design using random scraps. They’re basically 2×2 chunks with a dado cut to accept a bit of plywood. They’ve actually got the potential to not be very ugly, but I call these ones ugly for sure on account of the smudged paint, uneven bracket sizes and scrap planks thrown on top :) I used a stack of 3 circular saw blades as my dado set. The blades alon...
I’ve always heard that—if, for example, you’re going to quit smoking—it helps to tell everybody you know that you’re going to quit, and on what date you’re going to quit. It helps get you committed (something that’s been talked about, in my case, for years!). So … here I go. My next ww project is a Shaker Style night stand. Actually, it’s two: his and hers. I’m going to build mine first, so I can butcher IT, and then tra...
I’m finding out the hard way, that in order to become a good finisher I need to be an even better refinisher!This has been a long road. I started out using a brush-on spar varnish and quickly realized that there had to be a better way. Now, there is nothing wrong with a brush-on finish except that a bar top is highly visible area and can show a lot of imperfections. Spray-on finishes are always going to give you the best finish. I’ve recently purchased a kremlin sprayer and love i...
I have never been one to like building a drawer, but this time around, it seems to have worked out just like the plans say it was supposed to work. I did take my time and gave a lot of attention to setting up the table saw to cut the dados exactly how they should have been and that is the key to making the drawer. I did get the depth on one of the dados off a bit and that is where the front/back attach to the sides. It doesn’t effect the rigidity of the drawer, but does show up when ...
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