The following is an example of a project that I usually will find myself working on. It also highlights one of the reasons why I don’t post projects, as these are usually rough constructions that I attempt to make a little better than the material I am working with. Right now, my house is in a state of semi-chaos. My brother has moved in a few months ago (he has been recently diagnosed with MS and is trying to get his life together) and so I have been trying to adjust to the addition of...
Unlike the masked man of magic, Ryan reveals the highly secret process of constructing a kitchen cabinet. Well, maybe not so secret, but hopefully an easier, clearer and more straight-to-the-point process to follow. This video shows how to attach backs, or backing, to face frame cabinet modules.
I started today by gluing up the top. Doh! #1I decided to use Dominos for the project and did not pick the right size so I cut all the way through the case. Fix. I decided to use through Dominos for the project. Actually the shelves are held in by through Dominos and a false dado I created by layering plywood on the outer pieces. Glue and staples hold the second layer on. Left to right = bottom to top of side Case AssemblyAssembly is a snap with the Dominos. They hold the p...
My short and to the point video on an adjustable router dado jig. I know there are several plans and videos about these floating around but there don’t seem to be many videos that are short and to the point. I have been needing one of these and finally decided to jump on it and get it done. Hope you all enjoy! Thanks for watching!
So I am building a box frame using box-joints. I have my Incra 1000SE miter gauge setup with the stop block to cut the side pieces to length, and I’m all done with that. Time to cut the box joints. So I swap the blade on the table saw with my new (only used once before) Dado blade, I attach my homemade high fence for making box joints onto the Incra 1000 fence, and I’m ready to start cutting. If you’ve followed the details up to this point – you might have ...
Think you can’t build furniture because you only have a few basic tools? Well, check this out! This walnut low entertainment center was built using three primary tools: a circular saw, a router, and a drill. But that doesn’t mean I skimped on quality and design. The unit has sliding doors, good ventilation, a little shelf in the back for a surge protector, and all of the trim is beveled at an angle for a more interesting visual effect (even the trim on the shelves features ...
Time to modify the workbench. I built the bench a year ago. Currently it has a simple shelf for storage. The plan is to build a simple cabinet with drawers to store hand tools, possibly my routers, and other “stuff” Here is a pic of the plan from Matthew Teague’s Setting up Shop (same place I got the bench plan). The drawers are weird. The bottoms are glued and stapled up onto the box. The bottom then becomes the runners. —————&...
Top and bottom of the cabinet have been defined, but not the space for the jack planes and tambor door. Because there a plenty of pics of the dado process, here’s what the defined spaces look like in dry-fit mode. And the plane partition has been shaped to match similar pieces in the inspiration piece. The interior of door’d section then got some attention, again driven by something I saw (and posted) a couple of weeks ago. This shot of the interior of a craftsman-ma...
Used the new dado jig to make my Stickley Inspired Entertainment Center. It worked great. Obviously, I really need a bandsaw. My jigsaw skills are really poor. Jig uses a router bushing and paired bit. The jig edge is a rabbited edge. I had to buy a 3’ clamp to fit the jig. My 2’ was too short and the 4’ was too unwieldy. The proof that it was successful is that my son used it and said it worked. That’s high praise from him.
With a design in mind I bought a couple sheets of 4×8 Birch Plywood and got to work. I don’t have pictures of this part of the process, but the first thing I did was to lay out each piece of the carcass on a 4×8 rectangle in Sketchup so I could get check what’d fit and make sure my grain was all pointing in the right direction (at that point I was thinking I might stain the cabinet). I transferred those measurements to the actual plywood sheets. When I marked things...
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