I needed some shelves in my office area, and wanted to challenge myself to come up with a super simple yet still strong design using random scraps. They’re basically 2×2 chunks with a dado cut to accept a bit of plywood. They’ve actually got the potential to not be very ugly, but I call these ones ugly for sure on account of the smudged paint, uneven bracket sizes and scrap planks thrown on top :) I used a stack of 3 circular saw blades as my dado set. The blades alon...
As I have mentioned in an earlier post, it was decided early on that we would make the bottom shelf slatted instead of flat plywood. This actually turned out to be a little more challenging that I had hoped. It ended up with 12 slats, originally 14 but I dropped the 2 outer slats because I felt the joinery would be too busy, all connected with dominos to the front and rear rails. I also went ahead and pre-finished this shelf in anticipation of access issues while spraying. This piec...
The face frames were not all that involved so I did not take a lot of pictures of the cuts and positioning of the parts. Most of the pieces were square edged pieces joined with dominos. At one point I had to decide on whether or not to include a reveal around the curved rail that framed the open space in the front of the piece. I did take pictures of the face frame both ways, in the end I decided to go with the reveal because I felt that the shadow line provided by the reveal really added...
I have never been one to like building a drawer, but this time around, it seems to have worked out just like the plans say it was supposed to work. I did take my time and gave a lot of attention to setting up the table saw to cut the dados exactly how they should have been and that is the key to making the drawer. I did get the depth on one of the dados off a bit and that is where the front/back attach to the sides. It doesn’t effect the rigidity of the drawer, but does show up when ...
I’m a BONEHEAD.I like my Dado blades.But they have their limitations.Especially pulling the blade through on your radial arm saw.Ripping a 3/4 inch dado 1 inch deep in a piece of hardwood tougher than oak (I have mallets made from this stuff) exceeds their abilityWhen you try anyway the chippers decide to group together in a show of rebellion and the teeth get mad enough to fly off the handle…er…blade. I knew better.I was in a rush.The fix was $75 at saw stop getting new ...
Complicated Face Frame The Dr. White’s chest is a combination wardrobe/chest of drawers and has a complicated face frame. There are eight mortise and tenon joints, ten dovetail joints, and one half-lap joint in the frame. I cut the dovetail joints with my Leigh dovetail jig. Watch this video to see how I cut the female portion of the face frame dovetail joints. I cut the male portion of the joint using the same jig in the vertical mode and the bit set at the same depth. NOTE: Chip out...
What to Expect This blog series will highlight some of the techniques I use in solid wood case construction. My previous blog, about building the New Gloucester rocker, covered nearly every step in photographs with an occasional video. This blog will not detail every step along the way, but will rather explore key details of case construction using primarily videos. The videos are “rough takes” since I’m not going to spend the extra time to edit them. In those situati...
I posted a picture of a Craftsman Style Frame i made and i thought if anyone was interested, i have a two part video series of how i did it. The main jointery is the use of a half lap. It’s a simple and yet strong joint. I decided to show how to make it using both power tools and hand tools. Hope you enjoy it.chad stanton
So, I recently built a new cedar gate & needed some handles. I didn’t want to go out & buy some, so decided to make my own. Inspired by “http://lumberjocks.com/projects/48854” CaptainAhab’s handles, I ended up with:Here’s how I built them:Starting with a lamination of 3 pieces of clear Cedar which I planed down to about 2 1/8” thick:Obviously, I made a little template for the top curves out of 1/4” plywood & cut the top curve with the ban...
Before I cut my rails to length I make sure the exact size I need. I won’t go into the fractions, etc, because no one will have the same sizes as I have anyway, but it’s important to check that the doors will fit the opening with the hinge and a space between. I laid my pieces out before putting the tenons on the ends of the rails. I also made sure my pieces of “panelling” would fit into the grooves in the rails. Here is one of the rails with the haunched t...
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