My second blog in this series is an adjustable sled. In a perfect world a sled would stay spot on accurate for ever. In the real world however things go wrong for various reasons. To overcome this problem I thought about a sled with a fence that could be adjusted when it goes out of square for whatever reason. Then I saw Dave's Super accurate crosscut sled here on LJ. This was also the inspiration for the SketchUp model which can be downloaded over here The other reason is that I found tha...
After reading a few articles and watching a few videos that had one, I decided to build a crosscut sled for my table saw. I looked at a bunch of designs but eventually came up with my own. Here’s what I built: I used ¾” birch ply for the base, doug fir for the front and back rails, and red oak for the sled runners. I found a 2×8x20’ at the local hardware place that had some very nice tight grain. Most construction lumber has really wide growth rings but this one board, out o...
First, I put some 1” screws into the front fence to help keep the two halves together. Those smaller holes are the shelf pin holes that were part of the bookshelf I made this sled from. I then started attaching the rear fence. I put a few 2.5” screws from underneath. Then I put some 5/8” screws into the runners from underneath. When I started setting up to put the front fence up I realized that it was so tall I wouldn’t be able to reach the stock ...
My previous post was about making the runners. After they dried I ran both halves through the saw to square them to the blade. They came out pretty good. I just need to get some small screws to help secure the runners. Then I started working on the fences. I’m using all scrap wood, so I found the best piece I could for the rear fence and cut it out similar to what you usually see in a lot of pictures of crosscut sleds online. I basically just removed some bulk to make it ligh...
I realized early on after receiving my table saw that I would need a crosscut sled. The miter gauge was just too wobbly to be sure I was getting 90 degree cuts. My daughter had this bookshelf in her room that we replaced with some other furniture. Instead of trashing it, I decided that I could at least use it for something and decided on a crosscut sled. It’s made of particle board or something so I know I’m sinning a little bit, but it’s free and it’s all I ...
In this video I make a simple, easy to build crosscut sled.
Table Saw Jigs #1: A Crosscut / Miter Sled for Craftsman 10" Table Saw With Non-Standard Miter Slots
Here’s a link to a video that I made about my new crosscut / miter sled that I built for my Sears Craftsman 10” Table Saw with non-standard miter slots. I hope this helps some others who are looking for a solution to improve the accuracy of cross cuts and miter cuts with similar inadequately equipped table saws. I added the miter cutting features after this video was made, so I will have to update the video or include some new photos at another time. http://youtu.be/0Gr5t...
I started out making the Crosscut Sled as in ShopNotes Vol.17, #99… Page 24. I was doing OK, except that the one in the magazine was made for a Right Tilt Blade…... Mine is a Left Tilt; therefore, I dropped many of the features that I liked and it resulted in more of a straight vanilla Sled. It does have an extension that can be added for longer material… Here are the pictures taken…
Now that the top is done, it’s time to start the legs and stretchers. I wanted real thick and sturdy legs, so I’m going for 5” square. Prior to starting this project, I had never done any real lamination work. I’ve glued boards together before, end-to-end, to make wider planks. But that material was only 1/2” thick. I never did anything this big before, but this whole lamination thing seemed pretty easy in concept. Sure enough, it wasn’t too bad. Now...
Tired of dealing with a loose or binding Crosscut Sled? Consider upgrading to adjustable metal runners. There are many opinions about crosscut sled design. Just Google “crosscut sleds” and you will see it returns about 125,000 results. This post considers what is under your crosscut sled – the runners. In the video I review my experience with two different types of aluminum runners. What is your experience with crosscut sled runners? Do you prefer metal runners, or ...
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