I took everyone’s advice and went out into the shop this morning to fix the lock-miter. I ran a couple of test pieces of poplar through, both moving the fence forward and back (I kept the height the same to reduce variables). Ironically, although the two pieces of poplar fit together poorly, each one fit the previously routed oak very nice. Since I couldn’t figure out how to make that work, I just glued the legs up as is. I know, I know… Anyway, after sufficient time ...
Today, I bit the bullet and tried out my 45 degree lock-miter bit to make the four-sided quarter-sawn white oak 4” x 4” legs. I outsmarted myself by trimming the edges at 45 degrees. Unbeknownst to me, the router bit needs all the meat it can grab to make the “tongues”. As a result, I have very little “lock” in my lock-miter. I have just enough to register the corner, but I’ve lost about half of my glue surface. Sigh… The good news is that...
I ran over to the lumber yard and picked up some 4/4 for the base and a stick of 8/4 to make a single chair out of. I was going to finish the base before I started on the legs, but this 8/4 stick was magnificent (and I didn’t want anyone else to nab it). I recently posted a question in the Design Forum about possibly laminating 3/4” stock to make the legs 1-1/2”, but I couldn’t take any shortcuts (regardless of how cost-effective they might be) on the dining room set...
So I took a few minutes to draw this up in AutoCAD (sorry I’m not up to speed in SketchUp yet). The only dimension I had to assume were the front-to-back rails that intersect the middle of the chair back. I went with 3” because that’s what looked to scale, and gave room for a proper radius. I could’ve sprung for the $20 full-sized plans, but what’s the fun in that? The reason I drew this out is because the back is defined by a 7 degree angle. I thought it w...
So, the new top is in daily use. I put seven or eight coats of Bristol Finish water-based polyurethane on it. It’s a marine varnish for boat interiors, which I used on my old table, and it’s pretty impervious. No coasters required! It’s still sitting on top of the mock-up MDF and the old table, so it’s pretty high. I was going to start on the Rodel Taliesin base next, but since I made the leaves, I don’t have enough lumber to make the base, or the mone...
Last time I built cabinets, I used my biscuit joiner. I thought about going with it again, but since I have a Domino I said what the hey: Go for it.Solid panel waiting for mortisesThe cabinets have 5 identical rails: Two at the top for attaching the counters, one to act a a face frame nailer, and two at the back for securing to the wall during installation. There is also a bottom shelf. I start by marking the approximate locations of the rails so that I put them in the right place. The si...
My cabinets will have two visible solid panels. In this blog I will show the process I use in panel glue up (for bettor or for worse). Stock Selection Although the face frame stack is quartersawn, most of the original end panels in our house are plain sawn. About a year back a neighbor game me some old growth fir. Tasty!This wood was beautiful and will become the most visible panel. I also resawed some old beams to create the stock for the second less visible panel. I left the stock...
Today is payday and I have put off new tool purchases over the holidays so that there was room in the budget for a decent Christmas for the kids and so dad is going to pick up a router, one he probably should have picked up in the first place :) Two years ago, a friend takes me to Harbor Freight and I see a 1 3/4 HP plunge router ON SALE (took me a bit to realize that these things are ALWAYS on sale) for about 40 dollars. Impulse buy later and I am playing around with the router down the ...
When I bought the $500 worth of quartersawn white oak a few months ago, I promised my girlfriend that I’d make a dining table for Thanksgiving. We had to run down to the Caribbean for a business trip over Turkey Day (don’t cry for me), so we fried a turkey the weekend before. Long story short, Christmas and New Years came and went and we’re still serving it up on the MDF mock up. Sigh… I found an unexpected week off between sailing lessons (I’ve got 20 days w...
I got some shots of the gruesome outcome inside the machine. The replacement bearing has been ordered through Sears Parts Direct and should be here in a week or two. Meanwhile, the carnage… Here are some closeups of the broken bearing from the side where it opened up: Note the broken cage and missing balls. No idea where they went: The shaft was pitted beneath the bearing. At first I thought it was damage, and it may be, but I’m leaning a bit toward it being a...
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