Hope you enjoy this weeks review on a router.
Here are the steps I use to fit an armrest to the armchairs. As usual start with a mortise. Use a sanding stick that is nearly as wide as the mortise. Attach 100 grit sandpaper to only one side of the sanding stick. Use the sanding stick at a slight angle to clean up the mortise. The angle in the picture is exaggerated for clarity. A slight angle will prevent damage to the exposed side of the mortise, as well as make assembly easier. Fit the tenon as you go until you have a nice sn...
Foam ready to be glued to the seats with spray adhesive.-----Seats are cut to a pattern, allowing 1/8” gap around back legs. Edges are rounded over at the router table. -----Threaded inserts are located, and I used #8 machine bolts to attach the seats.-----Leather hides.----- Foam overhangs the seat by 1/2” in all directions. This helps to pad the side of the seat. -----Next wrap with high loft dacron, and compress the foam moderately. Staple the dacron (polyester batting) ...
The Dining chairs are coming along nicely now, with corner braces in place, and a mock up seat cushion.We found some nice genuine leather today, that is the same color as the mock up.
Here is the sketchup of the dining table and chairs I am currently building. The wood is QSWO with walnut pegs. The chairs are glued up, and ready for corner braces and pegs. The table should go quickly compared to the chairs. One chair has almost as many parts as the whole table. Cheers and happy woodworking!
I have an old Craftsman with a funky insert. It’s aluminum ( I used to think steel) about 3/32” thick and “D” shaped. I have not found any one anywhere that makes a compatible insert that I can buy. The lip on the insert is so thin that conventional insert instructions just won’t hack it. I took some acrylic and made an attempt at a ZCI: and it worked for a while but was a bear to make. The acrylic is starting to crack and I’ve hacked away some of the...
I am now midway through a project to build a mission dining set. It will include 6 side chairs and two end chairs. I started with the chair construction using quartersawn white Oregon oak that I kiln dried myself. The chair design is a modern version of the arts and crafts style that is also very comfortable. The style was inspired by Kevin Rodel, Gustav Stickley, and Elbert Hubbard. I had fun designing them on Google Sketchup. It is surprising how many hours it ta...
Today I found (on craigslist) a free Craftsman Radial Arm saw. It’s the electronic kind with a digital readout for height/bevel/angle (not sure if I’ll trust it) and it was in very good shape. It needs a new table and fence (don’t they all?!) and some lubrication but the blade is nice and sharp and it’s not rusty or thrashed. I’ve seen people selling these for $75 that were beat up and rusty with missing parts. Best of all, I remembered something from a few ye...
My wife and I built out new house last year and I decided that I would make the stairs. I am a fan of Greene and Greene and admire the Hall Bros. work on staircases so I designed the stairs in the “GnG” style. It’s going to be a big project to work on in evenings and spare time, but I have more time than money – so that works out.The stock is all air dried Black Walnut with Mountain Mahogany accents. Rails run from 1” to 3 1/2 “ thick – I designed the paneling for the wall, but...
Today while browsing through Craigslist for a planer, I happened on a listing for a Craftsman Radial Arm Saw which I’ve always wanted to add to my arsenal of tools. When I read the ad and looked at the pictures, the price just didn’t seem right. I’ve seen ads where the person didn’t pay much attention to what they were typing and left off a 1 in front of the price so this seemed like one of those ads. I decided to call and see so the curiosity would not drive me batty....
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